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Documents & Manuals

Find all the essential guides in one place.

Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more

Work Order Templates

Pre-built workflows to keep your asset running smoothly.

Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
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Procedures

Integrate maintenance plans directly into your work orders.

Motion Industries
Applied Industrial Technologies
Electrical Brothers
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Parts

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Drive Motor
B2 Rollers
Tensioning System
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Genie Articulated Boom Lift Z45XC

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Maintenance Plans for Genie Articulated Boom Lift Model Z45XC

Integrate maintenance plans directly into your work orders in MaintainX.

1 Yearly Platform Load Sense System Test

Warning: This procedure requires trained personnel. Ensure no load sense system faults exist prior to performing this procedure.

All weight, tools, accessories and equipment removed from the platform?

Is the key switch turned to ground control and the red Emergency Stop button in the on position at both ground and platform controls?

Engine started from the ground controls?

Enter the weight of the test weight placed on the center of the platform floor (in kg)

Did the amber restricted range of motion LED at the platform controls come on and the engine continued to run?

Enter the total weight in the platform (in kg)

Did the alarm sound and the engine turned off? Is the platform overload indicator light on at both the ground and platform controls?

All test weights removed from the platform?

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3 Monthly Exhaust System Check

WARNING! Bodily injury hazard. Do not inspect while the engine is running. Remove the key to secure from operation

CAUTION! Burn hazard. Beware of hot engine components. Contact with hot engine components may result in severe burns

All nuts and bolts are tight

All welds are free of cracks

No exhaust leaks detected

Sign off on the exhaust system check

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1 Yearly Drive Hub Oil Level Inspection

- Check the Drive Hub Oil Level and Fastener Torque

Failure to maintain proper drive hub oil levels may cause the machine to perform poorly and continued use may cause component damage

Models with tires:

1. Drive the machine to rotate the hub until the plugs are located one on top and the other at 90 degrees

2. Remove the plug located at 90 degrees and check the oil level

Result: The oil level should be even with the bottom of the plug hole

3. If necessary, remove the top plug and add oil until the oil level is even with the bottom of the side plug hole. 4. Install the plug(s) into the drive hub

5. Check the torque of the drive hub mounting bolts. Refer to Specifications, Machine Torque Specifications

6. Repeat this procedure for each drive hub

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Initial 50 Hours Boom Lift Maintenance

Inspect the Tires, Wheels and Lug Nut Torque

Grease the Turntable Rotation Bearing and Rotate Gear

Check the Turntable Rotation Bearing Bolts

Replace the Drive Hub Oil

Replace the Hydraulic Filters

Sign off on the boom lift maintenance

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50 Hourly Continental Engine Maintanance