Genie Articulated Boom Lift Z45/25J

Required maintenance procedures and additional engine information are available in the manufacturer's manuals. Refer to Specifications, Engine Operator and Maintenance Manuals

Perkins Models, every 4000 hours (p.171):

• Aftercooler core - clean/test

GM 3.0L, every 5000 hours (p.172):

• Cooling system coolant - replace

Perkins 1104D-44T, every 6000 hours, (p.172)

• Cooling system coolant extender (ELC) - add

Inspect the Tires, Wheels and Lug Nut Torque

Grease the Turntable Rotation Bearing and Rotate Gear

Check the Turntable Rotation Bearing Bolts

Sign off on the boom lift maintenance

Warning: This procedure requires trained personnel with PPE!

Start the engine from the platform controls and extend the axles

Replace any wear pad if it is less than specification. If a wear pad is not less than specification, shim as necessary to obtain minimum clearance and no drag

Extend and retract the axles through the entire range of motion to check for tight spots that may cause binding or scraping of the axle tubes

Note: Always maintain squareness between the outer and inner axle tubes

Measure extendable axle wear pad

Wear pad specifications : Minimum 0.4375 inch / 11.11 mm

Sign off on the axle inspection

Start this procedure with the machine in the fully stowed position

Turn the key switch to platform control and pull out the red Emergency Stop button to the on position at both the ground and platform controls

Start the engine from the platform controls

Move the yellow bumper at the bottom of the platform 4 inches/10 cm in any direction

Activate each function control handle or toggle switch

Extend the primary boom approximately 3 ft / 1 m

Move the yellow bumper at the bottom of the platform 4 inches/10 cm in any direction

Activate each function control handle or toggle switch

Activate and hold the aircraft protection override switch

Contact with electrically charged circuits could result in death or serious injury. Remove all rings, watches and other jewelry

Bodily injury hazard. Batteries contain acid. Avoid spilling or contacting battery acid

Neutralize battery acid spills with baking soda and water

Note: Fully charge the batteries and allow the batteries to rest 24 hours before performing this procedure to allow the battery cells to equalize