Genie Articulated Boom Lift Z40/23N RJ 2WD

Warning: This procedure should be performed annually or when the machine fails to lift the maximum rated load.

Note: Perform this procedure with the boom fully retracted and in the stowed position and with the machine on a firm, level surface.

All weight, tools, accessories and equipment removed from the platform?

Key switch turned to ground control and red Emergency Stop button pulled out to the on position at both ground and platform controls?

Test weight of 600 lbs / 272kg placed in the center of the platform and secured?

Unrestricted range of motion indicator light is on at the ground controls?

Restricted range of motion light is on at the ground controls?

Primary boom fully extended and retracted?

Additional 100 lbs / 45kg added to the platform?

Clean/replace air cleaner element

Sign off on the daily GM 3.0L engine maintenance

Warning: Perform this procedure with the boom fully retracted and in the stowed position and with the machine on a firm, level surface

Check the Jib Rotator Fastener torque

Confirm that each jib rotator outer mounting bolt is torqued in sequence to specification

Repeat the procedure for the inner mounting bolts

Enter the torque of Jib boom rotate bearing bolts in ft-Ibs

While rotating the jib, pump grease into each bearing lubricating grease fitting until fresh grease is visible at the outer seal

While rotating the jib, pump grease into the worm gear grease fitting until fresh grease is visible at one sealing lip or bearing cap

Place a 750 lb / 340 kg weight in the platform and raise the jib until it is horizontal and parallel with the boom

- Inspect/drain Oil, fuel and coolant systems - check for leaks Fuel system filter/water separator

- Clean Air filter discharge valve

- Check / clean the oil cooler and cooling fins - Deutz D2011 and D436 Models

- Replace Engine oil and filter

- Check/adjust Valve clearance - Test/add Engine coolant

Air cleaner restriction checked