Turn manuals into instant answers
with your AI-powered assistantTurn manuals into instant answers
with your AI-powered assistant
Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
Access the parts list for your equipment in MaintainX.
Drive Motor
B2 Rollers
Tensioning System
+ 40 more
Genie Articulated Boom Lift Z-60/37 DC
Create an account to install this asset package.
Integrate maintenance plans directly into your work orders in MaintainX.
3 Monthly Alarm Package Test
- Test the Alarm Package (if equipped)
Note: The alarms and beacon will operate with the engine running or not running
1. Turn the key switch to ground control and pull out the red Emergency Stop button to the on position at both ground and platform controls
Z-80/60, S-80 XC, S-85 XC, S-100, S-105, S-120, S-125, S-100HD, S-120HD, SX-105 XC, SX-125 XC, SX-135 XC, SX-150, SX-180, Z-135/70 and ZX-135/70 Models:
Result: The alarm should sound twice. The flashing beacon should be on and flashing
All other models:
Result: The flashing beacon should be on and flashing
All Models:
2. Activate the boom down function, hold for a moment and then release it
2000 Hourly Engine Maintenance
- Perform Engine Maintenance
Required maintenance procedures and additional engine information are available in the manufacturer's manuals. Refer to Specifications, Engine Operator and Maintenance Manuals
Cummins Models:
• Cooling system - flush
• Valve clearance - check/adjust
GM .998L:
• Spark plug wires - replace
• Timing belt - replace
• Bolts, nuts and fasteners - check/tighten
50 Hourly Track Tension Check
Warning: This procedure requires trained personnel with PPE!
Track assembly cleaned of any dirt, rocks, clay, etc.
Tracks chocked at one end of the machine to prevent rolling
Lifting jack of ample capacity (20,000 Ibs / 10,000 kg) centered under the drive chassis
Machine lifted until the tracks are off the ground and jack stands placed under the drive chassis for support
Visual inspection of the section of track under the bogey wheels performed
Grease plug on the track tension cylinder located and loosened
Grease zerk fitting on the other side of the track tension cylinder located
Grease pumped into the grease zerk fitting of the tension cylinder until grease, free from air, comes out of the grease plug
50 Hourly Perkins Engine Maintanance
Clean Air filter discharge valve
Check for leaks in Oil, fuel and coolant systems
Inspect/adjust/replace Alternator belt
Check/Add Coolant level
Check Oil level
Drain Fuel system filter/water separator
Check/Drain Engine air precleaner
Check Battery electrolyte level
Test/Add Cooling system supplement additive
1 Daily Continental Engine Maintanance
Check Fan belt tension
Check Battery
Replace Engine oil
Replace Oil filter
Check Harness connections
Check Cooling system
Replace Air filter
Check PCV valve
Adjust Valve tappet clearance
Access the parts list for your equipment in MaintainX.
Digital Level Kit
58351
Digital Protractor
58377
O-ring Field Service Kit
49612
Digital Level Kit
58351
Digital Protractor
58377
O-ring Field Service Kit
49612
Digital Level Kit
58351
Digital Protractor
58377
O-ring Field Service Kit
49612
MaintainX CoPilot is your expert colleague, on call 24/7, helping your team find the answers they need to keep equipment running.
Reduce Unplanned Downtime
Ensure your team follows consistent procedures to minimize equipment failures and costly delays.
Maximize Asset Availability
Keep your assets running longer and more reliably, with standardized maintenance workflows from OEM manuals.
Lower Maintenance Costs
Turn any technician into an expert to streamline operations, maintain more assets, and reduce overall costs.
Thousands of companies manage their assets with MaintainX