The Genie Articulated Boom Lift Z-60/34 4WD is a versatile and robust aerial work platform designed for outdoor applications. With its advanced hydraulic system and exceptional reach, this boom lift ensures safety and efficiency in various industrial tasks, making it an essential asset for construction and maintenance operations.

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Manual for Genie Articulated Boom Lift Z-60/34 4WD

MAINTENANCE RESOURCES

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Documents & Manuals

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Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more

Work Order Templates

Pre-built workflows to keep your asset running smoothly.

Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more

Procedures

Integrate maintenance plans directly into your work orders.

Motion Industries
Applied Industrial Technologies
Electrical Brothers
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Parts

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Drive Motor
B2 Rollers
Tensioning System
+ 40 more

Genie Articulated Boom Lift Z-60/34 4WD

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Maintenance Plans for Genie Articulated Boom Lift Model Z-60/34 4WD

Integrate maintenance plans directly into your work orders in MaintainX.

1 Yearly Drive Hub Oil Level Inspection

- Check the Drive Hub Oil Level and Fastener Torque

Failure to maintain proper drive hub oil levels may cause the machine to perform poorly and continued use may cause component damage

Models with tires:

1. Drive the machine to rotate the hub until the plugs are located one on top and the other at 90 degrees

2. Remove the plug located at 90 degrees and check the oil level

Result: The oil level should be even with the bottom of the plug hole

3. If necessary, remove the top plug and add oil until the oil level is even with the bottom of the side plug hole. 4. Install the plug(s) into the drive hub

5. Check the torque of the drive hub mounting bolts. Refer to Specifications, Machine Torque Specifications

6. Repeat this procedure for each drive hub

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3 Monthly Alarm Package Test

- Test the Alarm Package (if equipped)

Note: The alarms and beacon will operate with the engine running or not running

1. Turn the key switch to ground control and pull out the red Emergency Stop button to the on position at both ground and platform controls

Z-80/60, S-80 XC, S-85 XC, S-100, S-105, S-120, S-125, S-100HD, S-120HD, SX-105 XC, SX-125 XC, SX-135 XC, SX-150, SX-180, Z-135/70 and ZX-135/70 Models:

Result: The alarm should sound twice. The flashing beacon should be on and flashing

All other models:

Result: The flashing beacon should be on and flashing

All Models:

2. Activate the boom down function, hold for a moment and then release it

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3 Monthly Operator Protection Alarm Test

Testing the operator protection alarm (OPA) is important for proper operation

Turn the key switch to platform control and pull out the red Emergency Stop button to the on position at both the ground and platform controls

Start the engine from the platform controls (Engine powered models)

Do not activate the foot switch. Press down on the operator protection activation strip. Check if there is no audible alarm or flashing beacon. The engine does not shut down (engine models)

Activate the foot switch. Press down on the operator protection activation bar for longer than 0.4 seconds and release. Check if an intermittent audible alarm will sound and the beacon will flash. Boom functions are disabled and the engine will shut down (engine models). After 10 seconds a continuous audible alarm will sound

Press the reset button. Check if the audible alarm and flashing beacon turn off. Engine can be started (engine models). Boom functions operate

Sign off on the Operator Protection Alarm Test

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1000 Hourly Engine Maintenance

- Perform engine maintenance

Required maintenance procedures and additional engine information are available in the manufacturer's manuals. Refer to Specifications, Engine Operator and Maintenance Manuals

Continental TME27:

• Spark plugs - replace

• O2 sensors - replace

Cummins Models:

• Drive belt tension - measure

• Drive belt - inspect

GM 3.0L:

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3 Monthly Hydraulic Filters Inspection

- Inspect the Hydraulic Filters

Note: There are four types of hydraulic filters: tank return filter, medium pressure filter, high pressure filter and drive motor case drain filter. The quantity and type of filter(s) may vary by model

Models with Filter Condition Indicator:

1. Start the engine from the ground controls

2. Set the engine idle to high rpm (rabbit symbol)

3. Visually inspect the filter condition indicator

• Result: The filter condition indicator is operating in the green area

• Result: The filter condition indicator is operating in the red area. This indicates that the hydraulic filter is being bypassed and the filter should be replaced. Refer to Maintenance Procedure, Replace the Hydraulic Filters

Models without Filter Condition Indicator:

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