Genie Articulated Boom Lift Z-40/23N

Warning: This procedure requires trained personnel with PPE!

Ensure no load sense system faults exist prior to performing this procedure

On a properly functioning machine, the LEDs on both control modules, located next to the ground control box, should be off

All weight, tools, accessories and equipment removed from the platform?

Key switch turned to ground control and red Emergency Stop button pulled out to the on position at both ground and platform controls?

Engine started from the ground controls?

Enter the weight of the test weight placed on the center of the platform floor

Did the amber restricted range of motion LED at the platform controls come on and the engine continued to run?

Enter the total weight in the platform after placing additional test weight

Required maintenance procedures and additional engine information are available in the manufacturer's manuals. Refer to Specifications, Engine Operator and Maintenance Manuals

• Valve clearance - check/adjust

• Bolts, nuts and fasteners - check/tighten

- Test the Drive Speed - Stowed Position

Note: Perform this procedure with the machine on a firm, level surface that is free of obstructions

Note: Perform this procedure with the machine in the stowed position

1. Create start and finish lines by marking two lines on the ground 40 feet / 12.2 m apart

2. Choose a point on the machine (i.e., contact patch of a tire) as a visual reference for use when crossing the start and finish lines

3. Bring the machine to top drive speed before reaching the start line. Begin timing when your reference point on the machine crosses the start line

4. Continue at full speed and note the time when the machine reference point crosses the finish line. Refer to Specifications, Drive Speed Specifications

- Test the Drive Speed - Raised or Extended Position

1. Create start and finish lines by marking two lines on the ground 40 feet / 12.2 m apart

Clean/replace air cleaner element

Sign off on the daily maintenance

- Test the Safety Envelope Limit Switches, Z-135/70, ZX-135/70, SX-105 XC, SX-125 XC, SX-135 XC, SX-150 and SX-180 Models

Testing the machine envelope safety limit switches is critical to safe machine operation. If the boom is allowed to operate when a safety switch is not functioning correctly, the machine stability could be compromised and may tip over

Note: Perform this procedure with the boom in the stowed position

Note: Perform this procedure with the axles extended

Note: Two people will be required to perform this procedure

Note: Use the following chart to identify the description of each LCD screen control button used in this procedure

Z-135/70 and ZX-135/70 Models:

Secondary Boom #1 Retracted Safety Limit Switch, LSS1RS

1. Working at the platform end of the turntable, support and secure the lower turntable riser end cover to a suitable lifting device