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Genie

Genie Articulated Boom Lift Z-20N

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Genie Articulated Boom Lift Z-20N
Genie Articulated Boom Lift Z-20N

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Manual for Genie Articulated Boom Lift Z-20N

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Procedures

Procedures

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Parts

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Genie Articulated Boom Lift Z-20N

Genie Articulated Boom Lift Z-20N

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Maintenance Plans for Genie Articulated Boom Lift Model Z-20N

Integrate maintenance plans directly into your work orders in MaintainX.

3 Monthly Battery Inspection

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- Inspect battery

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WARNING!

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Electrocution/burn hazard

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Contact with electrically charged circuits could result in death or serious injury. Remove all rings, watches and other jewelry

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WARNING!

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Bodily injury hazard. Batteries contain acid. Avoid spilling or contacting battery acid

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Neutralize battery acid spills with baking soda and water

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Note: Fully charge the batteries and allow the batteries to rest 24 hours before performing this procedure to allow the battery cells to equalize

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1. Open the side covers

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3 Monthly Secondary Boom Angle Sensor Test

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Warning: A properly functioning secondary boom angle sensor is essential to safe machine operation.

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Note: The turntable level sensor must be tested before starting this procedure.

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Note: A digital level will be required to perform this procedure.

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Note: A kit is available through Genie Product Support (Genie part number 58351). This kit includes a digital level with a magnetic base and cable harnesses.

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Note: A properly calibrated digital level is essential to proper machine calibration.

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Note: Use the following chart to identify the description of each LCD screen control button used in this procedure.

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Turn the key switch to ground control and pull out the red Emergency Stop button to the on position at both ground and platform controls.

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Start the engine from the ground controls.

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Press the plus and minus buttons at the same time on the LCD screen to enter the MACHINE STATUS screen. Press the enter or previous button until SECONDARY BOOM ANGLE is displayed.

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3 Monthly Ground Control Override Test

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Warning: This test requires trained personnel with PPE!

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Push in the platform red Emergency Stop button to the off position

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Turn the key switch to ground controls

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Pull out the red Emergency Stop button to the on position at the ground controls

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From the ground controls, operate each boom function through a partial cycle

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From the platform, activate the foot switch and operate each boom function

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Pull out the red Emergency stop button to the on position at the platform controls

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Activate the foot switch and operate each boom function

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Sign off on the ground control override test

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100 Hourly GM .998L Engine Maintanance

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Check Coolant level

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Check Oil level

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Check for leaks Oil, fuel and coolant systems

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Replace engine oil and filter

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Drain/clean LPG vaporizer

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Check PCV valve

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Clean/replace air cleaner element

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Check timing belt

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Check electrical wiring for chafing or damage

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1 Yearly Platform Load Sense System Test

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Warning: This procedure requires trained personnel with PPE!

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Ensure no load sense system faults exist prior to performing this procedure

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On a properly functioning machine, the LEDs on both control modules should be off

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All weight, tools, accessories and equipment removed from the platform?

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Key switch turned to ground control and red Emergency Stop button in the on position at both ground and platform controls?

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Engine started from the ground controls?

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Enter the weight of the test load placed on the center of the platform floor

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Did the amber restricted range of motion LED at the platform controls come on and the engine continued to run?

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Enter the total weight in the platform after adding additional test weight

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Parts for Genie Articulated Boom Lift Z-20N

Access the parts list for your equipment in MaintainX.

Part Name
Part Number

Digital Level Kit

58351

Digital Protractor

58377

O-ring Field Service Kit

49612

Digital Level Kit

58351

Digital Protractor

58377

O-ring Field Service Kit

49612

Digital Level Kit

58351

Digital Protractor

58377

O-ring Field Service Kit

49612

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