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with your AI-powered assistant
Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
Access the parts list for your equipment in MaintainX.
Drive Motor
B2 Rollers
Tensioning System
+ 40 more
Genie Articulated Boom Lift Z-20N
Create an account to install this asset package.
Integrate maintenance plans directly into your work orders in MaintainX.
3 Monthly Battery Inspection
- Inspect battery
WARNING!
Electrocution/burn hazard
Contact with electrically charged circuits could result in death or serious injury. Remove all rings, watches and other jewelry
WARNING!
Bodily injury hazard. Batteries contain acid. Avoid spilling or contacting battery acid
Neutralize battery acid spills with baking soda and water
Note: Fully charge the batteries and allow the batteries to rest 24 hours before performing this procedure to allow the battery cells to equalize
1. Open the side covers
3 Monthly Secondary Boom Angle Sensor Test
Warning: A properly functioning secondary boom angle sensor is essential to safe machine operation.
Note: The turntable level sensor must be tested before starting this procedure.
Note: A digital level will be required to perform this procedure.
Note: A kit is available through Genie Product Support (Genie part number 58351). This kit includes a digital level with a magnetic base and cable harnesses.
Note: A properly calibrated digital level is essential to proper machine calibration.
Note: Use the following chart to identify the description of each LCD screen control button used in this procedure.
Turn the key switch to ground control and pull out the red Emergency Stop button to the on position at both ground and platform controls.
Start the engine from the ground controls.
Press the plus and minus buttons at the same time on the LCD screen to enter the MACHINE STATUS screen. Press the enter or previous button until SECONDARY BOOM ANGLE is displayed.
3 Monthly Ground Control Override Test
Warning: This test requires trained personnel with PPE!
Push in the platform red Emergency Stop button to the off position
Turn the key switch to ground controls
Pull out the red Emergency Stop button to the on position at the ground controls
From the ground controls, operate each boom function through a partial cycle
From the platform, activate the foot switch and operate each boom function
Pull out the red Emergency stop button to the on position at the platform controls
Activate the foot switch and operate each boom function
Sign off on the ground control override test
100 Hourly GM .998L Engine Maintanance
Check Coolant level
Check Oil level
Check for leaks Oil, fuel and coolant systems
Replace engine oil and filter
Drain/clean LPG vaporizer
Check PCV valve
Clean/replace air cleaner element
Check timing belt
Check electrical wiring for chafing or damage
1 Yearly Platform Load Sense System Test
Warning: This procedure requires trained personnel with PPE!
Ensure no load sense system faults exist prior to performing this procedure
On a properly functioning machine, the LEDs on both control modules should be off
All weight, tools, accessories and equipment removed from the platform?
Key switch turned to ground control and red Emergency Stop button in the on position at both ground and platform controls?
Engine started from the ground controls?
Enter the weight of the test load placed on the center of the platform floor
Did the amber restricted range of motion LED at the platform controls come on and the engine continued to run?
Enter the total weight in the platform after adding additional test weight
Access the parts list for your equipment in MaintainX.
Digital Level Kit
58351
Digital Protractor
58377
O-ring Field Service Kit
49612
Digital Level Kit
58351
Digital Protractor
58377
O-ring Field Service Kit
49612
Digital Level Kit
58351
Digital Protractor
58377
O-ring Field Service Kit
49612
MaintainX CoPilot is your expert colleague, on call 24/7, helping your team find the answers they need to keep equipment running.
Reduce Unplanned Downtime
Ensure your team follows consistent procedures to minimize equipment failures and costly delays.
Maximize Asset Availability
Keep your assets running longer and more reliably, with standardized maintenance workflows from OEM manuals.
Lower Maintenance Costs
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