Genie Articulated Boom Lift S-80X 2WD

This procedure applies to the following models: S-40, S-45, S-60, S-65, S-80, S-85, Z-45/25 (J), Z-51/30J, Z-30/20N (RJ), Z-34/22, Z-34/22 (N), Z-34/22 IC, Z-40/23N (RJ), Z-45/25 (J) DC, 2-45/25 (J) Bi-Energy, Z-60 DC/FE, Z-62/40 and models equipped with the 340 kg capacity option

Perform this procedure with the boom fully retracted and in the stowed position and with the machine on a firm, level surface

Remove all weight, tools, accessories and equipment from the platform

Turn the key switch to ground control and pull out the red Emergency Stop button to the on position at both the ground and platform controls. Start the engine from the ground controls and level the platform. Do not turn the engine off

Determine the maximum platform capacity

Using a suitable lifting device, place a test weight equal to that of the available capacity in one of the locations shown

Carefully move the test weights to each remaining location on the platform

Add additional weight to the platform that is equal to, but does not exceed 15% of the maximum rated load. Secure the additional weight

Carefully move the test weights to each remaining location on the platform

Warning: This maintenance check requires trained personnel with PPE!

If hydraulic oil test failed, proceed to replace the hydraulic oil.

Drain plug from the hydraulic tank removed?

Hydraulic tank completely drained into a suitable container?

Enter the amount of hydraulic oil filled into the tank

Clean up and proper disposal of any spilled oil?

- Check for Open Bulletins and Owner Registration

1. Locate the serial number plate or label on your machine and document your Genie machine serial number (exactly as its displayed on the serial plate or label)

2. Confirm that Genie has the current machine owner information on file by contacting our warranty department at 1-800-536-1800 or use the link included in this procedure to download and complete a New Owner Registration Form

3. Using the link provided, check for current bulletins for your machine(s);

- Check the Generator Belts, Pulleys and Voltage - Bi-Energy Models

Bodily injury hazard. Do not inspect while the engine is running. Remove the key to secure from operation

Bodily injury hazard. Beware of hot engine components

Contact with hot engine components may cause severe burns

Note: Charging the batteries with the engine does not fully charge the batteries. Periodically, use the AC battery charger to fully charge the batteries

1. Be sure that all fasteners and cables on the generator are tight

2. Remove the engine flywheel cover mounting fasteners, then remove the cover

- Test the Emergency Power System (excludes ALC-600 and ALC-1000 Models)

1. Turn the key switch to ground control and pull out the red Emergency Stop button to the on position at both the ground and platform controls

2. At the ground controls, break the security tie and lift the emergency power switch cover (if equipped)

3. Simultaneously hold the emergency power switch on and operate each boom function through a partial cycle

• Result: All boom functions operate

4. Close the emergency power switch cover and secure the cover with a security tie (if equipped)

5 Turn the key switch to platform controls

6. At the platform controls, break the security tie and lift the emergency power switch cover (if equipped). 7. Press down on the foot switch and simultaneously hold the emergency power switch on and operate each boom function through a partial cycle

• Result: All boom functions operate