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Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
Access the parts list for your equipment in MaintainX.
Drive Motor
B2 Rollers
Tensioning System
+ 40 more
Genie Articulated Boom Lift S-80X 2WD
Create an account to install this asset package.
Integrate maintenance plans directly into your work orders in MaintainX.
3 Monthly Drive Speed ALC1000 Test
- Test the Drive Speed - Raised or Extended Position, ALC1000 Models
Proper drive function is essential to safe machine operation. The drive function should respond quickly and smoothly to operator control
Drive performance should also be free of hesitation, jerking and unusual noise over the entire proportionally controlled speed range
Note: Perform this procedure with the machine on a firm, level surface that is free of obstructions
This maintenance procedure applies to the following models: S-100, S-105, S-120, S-125, SX-105 XC, SX-125 XC, SX-135 XC, S-100HD, S-120HD, SX-150, SX-180, 2-80/60, Z-135/70 and ZX-135/70
S-100, S-105, S-120, S-125, SX-105 XC, SX-125 XC, SX-135 XC, S-100HD and S-120HD
1. Create start and finish lines by marking two lines on the ground 40 feet / 12.2 m apart
2. Raise the boom to a horizontal position
3. Extend the primary boom until the envelope alarm and LED are activated
4000 Hourly Engine Maintenance
- Perform Engine Maintenance
Required maintenance procedures and additional engine information are available in the manufacturer's manuals. Refer to Specifications, Engine Operator and Maintenance Manuals
Perkins Models, every 4000 hours (p.171):
854F-34T, 1104D-44T:
• Aftercooler core - clean/test
GM 3.0L, every 5000 hours (p.172):
• Cooling system coolant - replace
Perkins 1104D-44T, every 6000 hours, (p.172)
• Cooling system coolant extender (ELC) - add
2000 Hourly Engine Maintenance
- Perform Engine Maintenance
Required maintenance procedures and additional engine information are available in the manufacturer's manuals. Refer to Specifications, Engine Operator and Maintenance Manuals
Cummins Models:
• Cooling system - flush
• Valve clearance - check/adjust
GM .998L:
• Spark plug wires - replace
• Timing belt - replace
• Bolts, nuts and fasteners - check/tighten
3 Monthly Ground Control Override Test
Warning: This test requires trained personnel with PPE!
Push in the platform red Emergency Stop button to the off position
Turn the key switch to ground controls
Pull out the red Emergency Stop button to the on position at the ground controls
From the ground controls, operate each boom function through a partial cycle
From the platform, activate the foot switch and operate each boom function
Pull out the red Emergency stop button to the on position at the platform controls
Activate the foot switch and operate each boom function
Sign off on the ground control override test
100 Hourly GM .998L Engine Maintanance
- Check Coolant level
- Check Oil level
- Check for leaks Oil, fuel and coolant systems
- Replace engine oil and filter
- Drain/clean LPG vaporizer
- Check PCV valve
- Clean/replace air cleaner element
- Check timing belt
- Check electrical wiring for chafing or damage
Access the parts list for your equipment in MaintainX.
Digital Level Kit
58351
Digital Protractor
58377
O-ring Field Service Kit
49612
Digital Level Kit
58351
Digital Protractor
58377
O-ring Field Service Kit
49612
Digital Level Kit
58351
Digital Protractor
58377
O-ring Field Service Kit
49612
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Lower Maintenance Costs
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