Genie Articulated Boom Lift S-65XC

A properly functioning level sensor (SCON) is essential to safe machine operation. The ECM at the ground controls (CON) monitors the position and angle of the machine using the signal from the level sensor. The level sensor signal is used to control the maximum working height of the primary and secondary booms

A digital level will be required to perform this procedure

A kit is available through Genie Product Support (Genie part number 58351). This kit includes a digital level with a magnetic base and cable harnesses

A properly calibrated digital level is essential to proper machine calibration. Refer to the manufactures calibration information

Use the following chart to identify the description of each LCD screen control button used in this procedure

Perform this procedure with the booms in the fully stowed position and the axles fully extended

Place the machine on a firm surface that has a side slope greater than 2° (6.5 inches / 16.5 cm) but less than 5° (16 inches / 40.6 cm)

Place a digital level that has been calibrated to gravity on the X axis of the turntable

Turn the key switch to ground control and pull out the red Emergency Stop button to the on position at both ground and platform controls

WARNING! Bodily injury hazard. Do not inspect while the engine is running. Remove the key to secure from operation

CAUTION! Bodily injury hazard. Beware of hot engine components. Contact with hot engine components may cause severe burns

Note: Charging the batteries with the engine does not fully charge the batteries. Periodically, use the AC battery charger to fully charge the batteries

All fasteners and cables on the generator are tight

Engine flywheel cover mounting fasteners removed

Pulley mounting fasteners are tight and pulleys show no signs of damage or unusual wear

Engine pulley and the generator pulley are aligned within specification using a straightedge

Pulley alignment, maximum offset: 0.0625 inch / 1.58 mm

Inspect the generator belts for

Check oil, fuel, and coolant systems for leaks

Clean/replace air cleaner element

Warning: This procedure requires trained personnel with PPE!

Perform this procedure with the boom fully retracted and in the stowed position and with the machine on a firm, level surface

All weight, tools, accessories and equipment removed from the platform

Key switch turned to ground control and red Emergency Stop button pulled out to the on position at both ground and platform controls

Test weight of 600 lbs / 272kg placed in the center of the platform and secured

Unrestricted range of motion indicator light is on at the ground controls

Restricted range of motion light is on at the ground controls

Primary boom fully extended and retracted

Additional 100 lbs / 45kg added to the platform

- Check Fan belt tension and damage

- Check Battery electrolyte level

- Clean Air cleaner element (Replace the element after 6 times cleaning)

- Clean Fuel filter (element type)

- Replace Oil filter cartridge, Z482