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Doosan

Doosan Lift Truck G25E-5

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Doosan Lift Truck G25E-5
Doosan Lift Truck G25E-5

The Doosan Lift Truck G25E-5 is a robust industrial forklift designed for efficient material handling. With its advanced hydraulic system and reliable engine performance, this model ensures optimal productivity in various warehouse and construction environments. Regular maintenance and quality spare parts are essential for maximizing its operational lifespan.

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PDF MANUAL

Manual for Doosan Lift Truck G25E-5

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Documents

Documents & Manuals

Find all the essential guides in one place.

  • CheckTensioning Guide

  • CheckBelt-diagram

  • CheckC-120 pulleys

  • + 13 more

Work Orders

Work Order Templates

Pre-built workflows to keep your asset running smoothly.

  • CheckDaily Electrical System Inspection

  • CheckReplace Roller and Pulley

  • CheckInstall Engine B-120

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Procedures

Procedures

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  • CheckElectrical Brothers

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Parts

Parts

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  • CheckDrive Motor

  • CheckB2 Rollers

  • CheckTensioning System

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Doosan Lift Truck G25E-5

Doosan Lift Truck G25E-5

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Maintenance Plans for Doosan Lift Truck Model G25E-5

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Lift Truck Service

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Fuel Tank Filter Cap and Screen (If Equipped)

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Fuel Tank Filter Cap and Screen cleaned?

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Seat, Hood Latch & Support Cylinder

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Seat, Hood Latch & Support Cylinder checked and lubricated?

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Fuses, Bulbs, Circuit Breaker & Relay

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Fuses, Bulbs, Circuit Breaker & Relay changed and reset?

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Priming the Fuel System (Diesel Engine Only)

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Fuel System primed?

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Water Separator (Diesel Engine Only)

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Initial 250 Hours/1 Monthly Service

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Hydraulic Return Filter – Change

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Loosen the bolts of the hydraulic tank top plate assembly

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Remove the return filter from tank top plate assembly

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Change the return filter

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Install the tank top plate assembly and fasten the bolts

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Start the engine and operate the hydraulic controls, and the steering system, through a few cycles to fill the lines. Look for oil leaks

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Stop the engine and check the oil level. With all cylinders retracted, maintain the oil level to the FULL mark on the dip stick/filter cap assembly

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Sign off on the service completion

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Initial 50-100 Hours/1 Weekly Service

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Engine Oil & Filter (Diesel Engine Only) - Change

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Engine oil and filter changed?

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Transmission Oil, Oil Filter & Strainer - Check, Clean, Change

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Transmission oil, oil filter and strainer checked, cleaned and changed?

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Drive Axle Oil - Change

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Drive axle oil changed?

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Parking Brake - Test, Adjust

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Parking brake tested and adjusted?

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Sign off on the initial 50-100 hours/1 weekly service

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10 Hours/1 Daily Service

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Inspect Engine for Fluid Leaks

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Engine Oil Level

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Coolant Level

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Air Cleaner Indicator

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Inspect Foot Pedal Operation (G420F(E)/G424F(E) Only)

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Inspect Engine for Exhaust Leaks

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Walk-Around Inspection

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Mast Channels - Lubricate

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Transmission Oil Level

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2500 Hours/15 Monthly Service

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Hydraulic Oil - Check

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Hydraulic Oil - Clean

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Hydraulic Oil - Change

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Inspect Battery System

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Replace Oxygen Sensor (G420F(E)/G424F(E) Engine Only)

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Replace Spark Plugs (G420F(E) Engine Only)

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Checking the TMAP Sensor (G420F(E)/G424F(E) Engine Only)

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Inspect for Intake Leaks (G420F(E)/G424F(E) Engine Only)

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Sign off on the 2500 Hours/15 Monthly Service

Run this procedureArrow right

Parts for Doosan Lift Truck G25E-5

Access the parts list for your equipment in MaintainX.

Part Name
Part Number

Engine

G420F(E)

Engine

G420F(E)

Engine

G420F(E)

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