Doosan Generator G90WJD-2A-T3 (C24)

Check for loose wire routing clamps. Clamps must be secure and properly mounted. Also check wiring for wear, deterioration and vibration abrasion.

Check for evidence of arcing around electrical terminals.

Check that the grounding circuit is in accordance with the National Electrical Code Article 250-122 and the local code requirements. As a minimum, the copper wire size should be American Wire Gauge 8 (AWG#8) from the grounding terminal, frame, generator and engine block.

Check for loose, or frayed wiring insulation or sleeving.

Check for water in the fuel filter/water separator unit. Some engines have a translucent bowl for visual indication, and others have a drain valve below the primary element.

Clean the air vents of any obstruction or debris.

Check Evidence of Arcing around electrical terminals.

Check Loose Wire Routing Clamps.

Servicing or troubleshooting must be carried out strictly in accordance with instructions so as to avoid the risk of accidents and to maintain the machine in its original state.

All such operations performed on the alternator should be undertaken by personnel with training of electrical and mechanical components.

Before any intervention on the machine, ensure that it cannot be started by a manual or automatic system and that you have understood the operating principles of the system.

The bearings are greased for life: approximate life of the grease (depending on use) = 20,000 hours or 3 years.

Enter the temperature rise in the bearings

Temperature rise in the bearings does not exceed 60°C above the ambient temperature.

Should this value be exceeded, the machine must be stopped and checks carried out.

Sign off on the alternator bearings replacement

• Servicing or troubleshooting must be carried out strictly in accordance with instructions so as to avoid the risk of accidents and to maintain the machine in its original state.

• All such operations performed on the alternator should be undertaken by personnel with training of electrical and mechanical components.

• Before any intervention on the machine, ensure that it cannot be started by a manual or automatic system and that you have understood the operating principles of the system.

• It is advisable to check that circulation of air is not reduced by partial blocking of the suction and discharge louvres: mud, fibre, grease, etc.

• Cleaning product for the windings

WARNING! Do not use: Trichlorethylene, perchlorethylene, trichloroethane and any alkaline products.

1. Voltage Selector Door Interlock Switch

• Every three months or 250 operating hours, the interlock switch should be checked. Running with no electric load, open the VOLTAGE SELECTOR door. This will shutdown the engine and trip the main breaker. To reset, close the door.

2. High Containment Fluid Alarm System

• The operation of the high containment fluid alarm system should be checked every 3 months or whenever it appears not to be operating properly.

• The level switch is located at the lower end of a pipe at the bottom of the containment tank.

• Test the switch by unfastening the u-bolts holding the pipe, and then inverting the pipe to allow the switch float to fall.

• The “High Containment Level” LED should illuminate. Replace any defective switch.

• Drain the containment area using the drain plug at either end of the containment basin.;

Servicing or troubleshooting must be carried out strictly in accordance with instructions so as to avoid the risk of accidents and to maintain the machine in its original state.

All such operations performed on the alternator should be undertaken by personnel with training of electrical and mechanical components.

Before any intervention on the machine, ensure that it cannot be started by a manual or automatic system and that you have understood the operating principles of the system.

Enter the current operation hours of the machine

All fixing screws on the machine are still tight

The general state of the machine is satisfactory

The various electrical connections in the installation are in good condition

Sign off on the alternator check