

The Doosan Generator G80 is a robust industrial generator designed for reliable power generation in various applications. Known for its efficiency and durability, this model ensures optimal performance with proper maintenance and care. Ideal for construction sites and backup power solutions, the G80 is a trusted choice for professionals.
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Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
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Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
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Drive Motor
B2 Rollers
Tensioning System
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Doosan Generator G80
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6 Monthly Engine Maintenance
1. Fuel/Water Separator
• Every six months or 500 hours, or less if fuel is of poor quality or contaminated, replace the bowl elements(s).
2. Engine Radiator
• The engine coolant system is normally filled with a 50/50 mixture of water and ethylene glycol.
• This permanent type anti-freeze contains rust inhibitors and provides protection to -35°F (-37°C). The use of such a mixture is recommended for both summer and winter operation.
• When using water alone, be sure to add a reputable brand of rust inhibitor to prevent internal corrosion.
• It is recommended to test the freezing protection of the coolant every six months or prior to freezing temperatures. Replenish with a fresh mixture every twelve months.
3. Check Control Compartment (Interior).
4. Drain Fuel Tank.
1 Yearly Engine Maintenance
Check Engine Shutdown System Switches (setting)
Engine Radiator
Replenish with a fresh mixture every twelve months
Voltage Regulator Adjustment
With all electric loads disconnected, engine stopped and main breaker turned on, turn VOLTAGE SELECTOR Switch to 277/480V position, and close and latch the VSS door.
Voltage Selector Switch set to 277/480V position and VSS door closed and latched
Adjust “Voltage” POT(P2) on regulator to full counterclockwise position.
Voltage POT(P2) on regulator adjusted to full counterclockwise position
Adjust “Voltage” POT on control panel to full clockwise position.
Voltage POT on control panel adjusted to full clockwise position
Start unit.
Unit started
Verify generator frequency
20000 Hourly / 3 Monthly Alternator Bearings Replacement
Safety Measures
Servicing or troubleshooting must be carried out strictly in accordance with instructions so as to avoid the risk of accidents and to maintain the machine in its original state.
All such operations performed on the alternator should be undertaken by personnel with training of electrical and mechanical components.
Before any intervention on the machine, ensure that it cannot be started by a manual or automatic system and that you have understood the operating principles of the system.
The bearings are greased for life: approximate life of the grease (depending on use) = 20,000 hours or 3 years.
Enter the current hours of operation
Is the current hours of operation less than 20000 hours?
Monitor the temperature rise in the bearings, which should not exceed 60°C above the ambient temperature.
Enter the current temperature of the bearings
Alternator Maintenance
Safety Measures
• Servicing or troubleshooting must be carried out strictly in accordance with instructions so as to avoid the risk of accidents and to maintain the machine in its original state.
• All such operations performed on the alternator should be undertaken by personnel with training of electrical and mechanical components.
• Before any intervention on the machine, ensure that it cannot be started by a manual or automatic system and that you have understood the operating principles of the system.
1. Cooling circuit
• It is advisable to check that circulation of air is not reduced by partial blocking of the suction and discharge louvres: mud, fibre, grease, etc.
2. Electrical servicing
• Cleaning product for the windings
WARNING! Do not use: Trichlorethylene, perchlorethylene, trichloroethane and any alkaline products.
Access the parts list for your equipment in MaintainX.
500 Hour Maintenance Kit (without fluids)
44003994
Engine Oil Filter Element
22206148
Protec Eng Fluid - 1 gal
36875938
500 Hour Maintenance Kit (& Engine fluids fluids)
44003739
Fuel Water Separator Element
54525530
500 Hour Maintenance Kit (without fluids)
44003994
Engine Oil Filter Element
22206148
Protec Eng Fluid - 1 gal
36875938
500 Hour Maintenance Kit (& Engine fluids fluids)
44003739
Fuel Water Separator Element
54525530
500 Hour Maintenance Kit (without fluids)
44003994
Engine Oil Filter Element
22206148
Protec Eng Fluid - 1 gal
36875938
500 Hour Maintenance Kit (& Engine fluids fluids)
44003739
Fuel Water Separator Element
54525530
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