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Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
Access the parts list for your equipment in MaintainX.
Drive Motor
B2 Rollers
Tensioning System
+ 40 more
Doosan Generator G25WMI-2A-T2 (B54)
Create an account to install this asset package.
Integrate maintenance plans directly into your work orders in MaintainX.
Initial 20 Hours Alternator Check
Safety Measures
Servicing or troubleshooting must be carried out strictly in accordance with instructions so as to avoid the risk of accidents and to maintain the machine in its original state.
All such operations performed on the alternator should be undertaken by personnel with training of electrical and mechanical components.
Before any intervention on the machine, ensure that it cannot be started by a manual or automatic system and that you have understood the operating principles of the system.
Enter the current operation hours of the machine
All fixing screws on the machine are still tight
General state of the machine is satisfactory
All electrical connections in the installation are intact
Sign off on the alternator check
20000 Hourly / 3 Monthly Alternator Bearings Replacement
Safety Measures
Servicing or troubleshooting must be carried out strictly in accordance with instructions so as to avoid the risk of accidents and to maintain the machine in its original state.
All such operations performed on the alternator should be undertaken by personnel with training of electrical and mechanical components.
Before any intervention on the machine, ensure that it cannot be started by a manual or automatic system and that you have understood the operating principles of the system.
The bearings are greased for life: approximate life of the grease (depending on use) = 20,000 hours or 3 years.
Monitor the temperature rise in the bearings
Temperature rise in the bearings should not exceed 60°C above the ambient temperature.
Should this value be exceeded, the machine must be stopped and checks carried out.
Sign off on the alternator bearings replacement
Voltage Regulator Adjustment
Ensure all electric loads are disconnected, engine is stopped and main breaker is turned on.
Voltage Selector Switch set to 277/480V position and VSS door closed and latched
Voltage POT(P2) on regulator adjusted to full counterclockwise position
Voltage POT on control panel adjusted to full clockwise position
Start the unit
Verify generator frequency
Voltage Output Monitor switch on the control panel set to L1-L2 position
Adjust Voltage POT(P2) on the regulator to read 500V on AC voltmeter
Stability POT(P3) adjusted counter clockwise until the AC volts within ± 1 volt
500 Hourly / 3 Monthly Air Cleaner Maintenance
Proper maintenance of the air cleaner provides maximum protection against airborne dust.
Squeeze the rubber valve (precleaner dirt dump periodically to ensure that it is not clogged).
To service the air cleaners, proceed as follows:
Remove filter element.
Inspect air cleaner housing for any condition that might cause a leak and correct as necessary.
Wipe inside of air cleaner housing with a clean, damp cloth to remove any dirt accumulation. This will permit better seal for gasket on filter element.
Install element.
The air cleaner assembly (housing) should be inspected every 3 months or 500 hours for any leakage paths.
Make sure the inlet is free from obstruction.
6 Monthly Engine Maintenance
1. Fuel/Water Separator
• Every six months or 500 hours, or less if fuel is of poor quality or contaminated, replace the bowl elements(s).
2. Engine Radiator
• The engine coolant system is normally filled with a 50/50 mixture of water and ethylene glycol.
• This permanent type anti-freeze contains rust inhibitors and provides protection to -35°F (-37°C). The use of such a mixture is recommended for both summer and winter operation.
• When using water alone, be sure to add a reputable brand of rust inhibitor to prevent internal corrosion.
• It is recommended to test the freezing protection of the coolant every six months or prior to freezing temperatures. Replenish with a fresh mixture every twelve months.
3. Check Control Compartment (Interior).
4. Drain Fuel Tank.
Access the parts list for your equipment in MaintainX.
Air Cleaner Element (Engine) Primary
35393685
Engine Oil Filter Element
85426856
Fuel Water Separator Element
54525530
Engine Fuel Element
85426823
250 Hour Maintenance Kit (without fluids)
44003945
Air Cleaner Element (Engine) Primary
35393685
Engine Oil Filter Element
85426856
Fuel Water Separator Element
54525530
Engine Fuel Element
85426823
250 Hour Maintenance Kit (without fluids)
44003945
Air Cleaner Element (Engine) Primary
35393685
Engine Oil Filter Element
85426856
Fuel Water Separator Element
54525530
Engine Fuel Element
85426823
250 Hour Maintenance Kit (without fluids)
44003945
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