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ABB Water Drive ACQ580-01-073A-4

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ABB Water Drive ACQ580-01-073A-4
ABB Water Drive ACQ580-01-073A-4

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PDF MANUAL

Manual for ABB Water Drive ACQ580-01-073A-4

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Documents

Documents & Manuals

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Work Orders

Work Order Templates

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Procedures

Procedures

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Parts

Parts

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ABB Water Drive ACQ580-01-073A-4

ABB Water Drive ACQ580-01-073A-4

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Maintenance Plans for ABB Water Drive Model ACQ580-01-073A-4

Integrate maintenance plans directly into your work orders in MaintainX.

6 Yearly R3 Auxiliary Cooling Fan Replacement

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Warning: This procedure requires a qualified electrical professional. Do not attempt if you are not qualified.

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Electrical safety precautions

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Clearly identified the work location and equipment

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Disconnected all possible voltage sources and ensured re-connection is not possible

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Protected any other energized parts in the work location against contact

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Special precautions taken when close to bare conductors

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Voltage between the drive input power terminals (L1, L2, L3) and the grounding (PE) busbar

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Voltage between the drive output terminals (T1/U, T2/V, T3/W) and the grounding (PE) busbar

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Voltage between the drive DC terminals (UDC+ and UDC-) and the grounding (PE) terminal

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6 Yearly R4 V2 IP21 Auxiliary Cooling Fan Replacement

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Warning: This procedure requires a qualified electrical professional. Do not attempt if you are not qualified.

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Before starting, identify the work location and equipment.

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All possible voltage sources disconnected and re-connection locked out and tagged out?

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All dangerous external voltages from the control circuits disconnected?

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Waited 5 minutes after disconnecting power from the drive to let the intermediate circuit capacitors discharge?

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Protected any other energized parts in the work location against contact?

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Special precautions taken when close to bare conductors?

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Voltage between the drive input power terminals (L1, L2, L3) and the grounding (PE) busbar

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Voltage between the drive output terminals (T1/U, T2/V, T3/W) and the grounding (PE) busbar

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9 Yearly R6 - R8, R9 Main Cooling Fan Replacement

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Fans

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Parameter 05.04 Fan on-time counter indicates the running time of the cooling fan. Reset the counter after a fan replacement. See the firmware manual.

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In a speed-controlled fan, the speed of the fan matches the cooling needs. This increases the life span of the fan.

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Main fans are speed controlled. When the drive is stopped, the main fan runs at low speed until the drive cools down. IP21 (UL Type 1) frames R5..R9 and all IP55 (UL Type 12) frames have auxiliary fans that are not speed controlled and run all the time when the control unit is powered.

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Replacement fans are available from the manufacturer. Do not use other than specified spare parts.

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Electrical safety in installation, start-up and maintenance

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Electrical safety precautions

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These electrical safety precautions are for all personnel who do work on the drive, motor cable or motor.

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WARNING!

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20 Yearly Functional Safety Components Replacement

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Warning: This procedure requires trained personnel with PPE!

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Are all components within their mission time?

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If any component is beyond its mission time, proceed with the following steps

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Choose the type of service done

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Post-replacement test passed?

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Issues found during the test

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Sign off on the safety components replacement

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1 Yearly Drive Inspection

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Check quality of supply voltage

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Inspect spare parts

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Inspect tightness of terminals

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Inspect dustiness, corrosion or temperature

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Inspect IP66 (UL Type 4X) frames R1..R3: Drive cover and gasket assembly

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Parts for ABB Water Drive ACQ580-01-073A-4

Access the parts list for your equipment in MaintainX.

Part Name
Part Number

Phoenix Contact Subcon-Plus-Profib/PG/SC2

2708245

Profibus Bus Connector

6GK1 500 0EA02

Fuse, ABB Type

OFAF000H100

Fuse, Bussmann Type, DIN 43620 Blade Style

170M1568

Fuse, Bussmann Type, DIN 43653 Bolted Tags

170M1318

Phoenix Contact Subcon-Plus-Profib/PG/SC2

2708245

Profibus Bus Connector

6GK1 500 0EA02

Fuse, ABB Type

OFAF000H100

Fuse, Bussmann Type, DIN 43620 Blade Style

170M1568

Fuse, Bussmann Type, DIN 43653 Bolted Tags

170M1318

Phoenix Contact Subcon-Plus-Profib/PG/SC2

2708245

Profibus Bus Connector

6GK1 500 0EA02

Fuse, ABB Type

OFAF000H100

Fuse, Bussmann Type, DIN 43620 Blade Style

170M1568

Fuse, Bussmann Type, DIN 43653 Bolted Tags

170M1318

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