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Viking

Viking Pump L4224B

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Viking Pump L4224B
Viking Pump L4224B

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PDF MANUAL

Manual for Viking Pump L4224B

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Viking Pump L4224B

Viking Pump L4224B

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Maintenance Plans for Viking Pump Model L4224B

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Pump Disassembly

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Safety Precautions

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Ensure pressure in the chamber is completely vented

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Lock out or make non-operational the driving means

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Obtain and understand the MSDS for the liquid handled by the pump

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Pump Disassembly Steps

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Mark head and casing before disassembly

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Remove nuts and capscrews from head

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Use jack bolts to back head away from casing

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Avoid damaging head gasket during removal

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Pressure Relief Valve Maintenance

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Safety Precautions

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Ensure pressure in the chamber is completely vented through appropriate openings or connections.

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Lock out or make non-operational the driving means (motor, turbine, engine, etc.).

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Identify the liquid the pump has been handling and understand the necessary safety precautions.

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Obtain and review the material safety data sheet (MSDS) for the liquid.

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Pressure Adjustment

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Carefully remove valve cap covering the adjusting screw.

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Loosen locknut to allow pressure setting adjustment.

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Install a pressure gauge in the discharge line.

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Component Mechanical Seal Replacement

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Safety Precautions

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Ensure all safety measures are in place before starting

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Removal of Component Mechanical Seal

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Insert brass or plastic bar through port opening between rotor teeth to keep shaft from turning

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Bend up tang of lockwasher and remove locknut and lockwasher from shaft using a spanner wrench

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Loosen two set screws in the face of the bearing housing and remove the bearing housing assembly from the bracket

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Remove the pair of half round rings under the inner spacer collar from the shaft (AK, AL, K, KK, L, LQ, LL, LS sizes only)

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Loosen nuts and remove seal holder, seal seat and seal gasket(s)

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Loosen setscrews in mechanical seal rotary member

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Packing Replacement

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Safety Precautions

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Ensure all safety measures are in place before opening any Viking pump liquid chamber

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Obtain and review the material safety data sheet (MSDS) for the liquid

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Removal: Packing

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Insert brass or plastic bar through port opening between rotor teeth or lock coupling end of shaft to keep shaft from turning

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Bend up tang of lockwasher and remove locknut and lockwasher from shaft using a spanner wrench

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Remove brass or plastic bar from port opening

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Loosen the two setscrews in the face of the bearing housing and remove the bearing housing assembly from the bracket

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Remove pair of half round rings under the inner spacer collar from the shaft (K, KK, LQ, LL, LS Sizes ONLY)

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Initial 100 Hours Reducer Lubricant Change

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Oil Type Selection

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Select the appropriate oil type based on temperature

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Oil Quantity Verification

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Verify the oil quantity for each reducer size

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Initial Oil Filling

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Fill the reducer with the correct type and quantity of oil before start-up

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Lubricant Change After 100 Hours

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Drain the old lubricant after 100 hours of operation

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Refill with new lubricant of the correct type and quantity

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