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Viking

Viking Pump LL4224B

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Viking Pump LL4224B
Viking Pump LL4224B

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PDF MANUAL

Manual for Viking Pump LL4224B

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Work Orders

Work Order Templates

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Procedures

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Parts

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Viking Pump LL4224B

Viking Pump LL4224B

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Maintenance Plans for Viking Pump Model LL4224B

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Packing Maintenance

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Initial Packing Adjustment

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Ensure initial packing adjustment is done carefully

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Is the packing gland over-tightened?

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Inspection and Adjustment

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Does the inspection reveal the need for packing gland adjustment?

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Does the inspection reveal the need for packing replacement?

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Contact Engineering Service

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Contact Viking Pump® representative for Engineering Service Bulletin ESB-521 regarding repacking pump

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Ongoing Maintenance

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1 Yearly Reducer Lubricant Change

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Oil Type Selection

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Select the appropriate oil type based on temperature

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Oil Quantity Verification

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Verify the correct oil quantity for each reducer size

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Lubricant Change Procedure

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Drain existing oil from the reducer

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Refill with the correct type and quantity of oil

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Is the oil filled to the proper level?

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Post-Maintenance Check

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O-Pro Barrier Seal Replacement

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Safety Precautions

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Ensure all safety measures are in place before starting

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Removal of O-Pro Barrier Seal

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Insert hardwood or brass through port opening to keep shaft from turning

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Bend up tang of lockwasher and remove locknut and lockwasher from shaft

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Loosen set screws and remove bearing housing assembly

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Remove half round rings under inner spacer collar from shaft (K, KK, L, LQ, LL, and LS sizes only)

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Loosen gland nuts and remove T-bolts securing the O-Pro Barrier

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Thread jack bolts and remove O-Pro Barrier through bearing housing opening

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Packing Replacement

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Safety Precautions

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Ensure all safety measures are in place before opening any Viking pump liquid chamber

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Obtain and review the material safety data sheet (MSDS) for the liquid

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Removal: Packing

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Insert brass or plastic bar through port opening between rotor teeth or lock coupling end of shaft to keep shaft from turning

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Bend up tang of lockwasher and remove locknut and lockwasher from shaft using a spanner wrench

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Remove brass or plastic bar from port opening

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Loosen the two setscrews in the face of the bearing housing and remove the bearing housing assembly from the bracket

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Remove pair of half round rings under the inner spacer collar from the shaft (K, KK, LQ, LL, LS Sizes ONLY)

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Pump Lubrication

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Bracket Grease Fitting Lubrication

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Add grease to the bracket grease fitting until it comes out of the relief fitting on the opposite side of the bracket

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Bearing Housing Lubrication

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Regrease the bearing housing until grease comes out of the shaft end lip seal

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Parts for Viking Pump LL4224B

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Part Name
Part Number

Seal Installation Sleeves(AK-LL Pumps)

2-751-003-730

Seal Installation Sleeves(AK-LL Pumps)

2-751-003-730

Seal Installation Sleeves(AK-LL Pumps)

2-751-003-730

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