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Sullair

Sullair Portable Air Compressor 825

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Sullair Portable Air Compressor 825
Sullair Portable Air Compressor 825

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Documents & Manuals

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Sullair Portable Air Compressor 825

Sullair Portable Air Compressor 825

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Maintenance Plans for Sullair Portable Air Compressor Model 825

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600 Hourly Compressor Maintenance

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Maintenance every 600 hours

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Sullair AWF used?

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If not using Sullair AWF, replace the fluid filter element only.

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Main fluid filter servicing

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Compressor shut off and system pressure relieved?

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Position a suitable container beneath the elements to catch fluid drainage.

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Elements removed using a suitable tool?

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Each element rotated counterclockwise to remove?

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Element removed and discarded?

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12 Monthly Wheel Bearing Lubrication

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Wheel bearing lubrication is essential to the proper functioning and reliability of your portable compressor axle.

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Use wheel bearing grease that conforms to military specification MIL-G-10924 or a high temperature wheel bearing grease such as lithium complex NLGI Consistency #2.

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If your axle is equipped with the E-Z Lube feature, the bearings can be periodically lubricated without removing the hubs from the axle.

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Did you remove the rubber plug from the end of the grease cap?

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Did you place the grease gun filled with a quality wheel bearing grease onto the grease zerk located in the end of the spindle?

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Did you pump grease into the zerk?

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Did you observe new, clean grease flowing back out of the cap around the grease gun nozzle?

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Did you remove the grease gun, wipe off any excess, and replace the rubber plug in the cap?

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Sign off on the wheel bearing lubrication

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1000 Hourly Compressor Maintenance

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Maintenance every 1000 hours

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Clean the return line orifice and strainer

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Repack the wheel bearings on wheel-mounted units

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Sign off on the 1000 hourly compressor maintenance

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1 Yearly Noise Emissions Maintenance

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6.3 Noise emissions maintenance and maintenance record log

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The following instructions and maintenance record log book, for the proper maintenance, use and repair of this com-pressor, is intended to prevent noise emission degradation.

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Table 6-1: Annual muffler and exhaust system inspection

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At least annually inspect muffler(s) and engine exhaust system to make sure all parts are securely mounted, that all joints an onnections are tight, and that the muffler is in good condition. Do not operate compressor with defective exhaust system. Remove and replace any defective parts by ordering with part numbers indicated in the Parts List.

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Table 6-2: Annual air filter(s) and air inlet system inspection

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In addition to the instructions in the Maintenance section of the Operator's Manual, the air filters) and entire air inlet system should be inspected at least annually, to make sure all parts are securely mounted, that all joints and connections are tight, that there are no other leaks in the system, and that the filter element(s) are intact. Do not operate compressor with defective air inlet system. Remove and replace defective parts by ordering with part numbers indicated in the Parts List.

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Table 6-3: Annual engine vibration mount inspection

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At least annually inspect engine vibration mounts for security of attachment and to make sure the resilient parts are intact. Do not operate compressor with defective engine mounting system. Remove and replace defective parts by ordering with part numbers indicated in Parts List.

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Table 6-4: Annual frame, canopy and parts inspection

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1500 Hourly Compressor Maintenance

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Maintenance every 1500 hours

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Did you use Sullair AWF®?

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Compressor fluid change procedure

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Did you warm-up the compressor for 5 to 10 minutes?

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Did you shut the compressor off and relieve all internal pressure?

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Did you drain the fluid by opening the appropriate drain valve located in the front of the machine?

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Did you close the valve when draining was complete?

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Did you change the compressor fluid and replace the fluid filter element?

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Main fluid filter servicing

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Parts for Sullair Portable Air Compressor 825

Access the parts list for your equipment in MaintainX.

Part Name
Part Number

Multi-Viscosity Lubricant, 55 Gallons, 208 Liter Drum

250030-758

Multi-Viscosity Lubricant, 5 Gallons/18.9 Liters

250030-757

Repair Kit For Thermostat Element

02250087-682

Replacement Filter Element

250025-526

Primary Filter Element

048462

Multi-Viscosity Lubricant, 55 Gallons, 208 Liter Drum

250030-758

Multi-Viscosity Lubricant, 5 Gallons/18.9 Liters

250030-757

Repair Kit For Thermostat Element

02250087-682

Replacement Filter Element

250025-526

Primary Filter Element

048462

Multi-Viscosity Lubricant, 55 Gallons, 208 Liter Drum

250030-758

Multi-Viscosity Lubricant, 5 Gallons/18.9 Liters

250030-757

Repair Kit For Thermostat Element

02250087-682

Replacement Filter Element

250025-526

Primary Filter Element

048462

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