Komatsu Forklift Trucks FG32SHT-16

12. MASTS E-MS SERIES LIMITED FREE LIFT 2-STAGE MAST

1. Inspect the rollers for excessive wear or damage. Rollers with visible flat spots or cracks should be re- placed.

2. Inspect the roller bearings by turning the rollers on their shafts. Rollers with roughness or noticeable restrictions to turning should be replaced.

3. Inspect all welds between the carriage side plates and the carriage fork bars. If any welds are cracked, replace the carriage.

4. Inspect the roller stub shafts. If they are damaged or if there are cracks at the base of the stub shafts, the carriage must be replaced or repaired. Contact Komatsu Forklift for repair procedures.

E-MD SERIES FULL FREE LIFT 2-STAGE MAST

1. Inspect the rollers for excessive wear or damage. Rollers with visible flat spots or cracks should be replaced.

2. Inspect the roller bearings by turning the rollers on their shafts. Rollers with roughness or noticeable restrictions to turning should be replaced.

3. Inspect all welds between the carriage side plates and the carriagefork bars. If any welds are cracked, replace the carriage.

Warning: This maintenance check requires trained personnel with PPE!

Check for deformation, cracks or scratches in the rear axle

Check for play of center pin in the rear axle

Check for clearance of thrust in the rear axle

Check for looseness of cap mounting bolt in the rear axle

Check for shaking, pulling or dragging in the steering wheel

Check for steering force (Control force) in the steering wheel

Check for play at engine idle in the steering wheel

Check for interference between wheel and other part of truck in the steering wheel

4.2 PERIODIC INSPECTION AND MAINTENANCE CHECK POINTS

Position F/R lever in neutral, pull the parking brake lever down, and start the engine to check the following:

1. Check engine for smooth starting

2. Check engine for abnormal noise

3. Check pre-heating valve for proper functioning

4. Check acceleration pedal and control levers for smooth functioning

4.2.2 ENGINE REVOLUTION, EXHAUST EMISSION COLOR

Press accelerator pedal to check the following:

6.2 PERIODIC INSPECTION AND MAINTENANCE CHECK POINTS

1. Check the following by operating the F/R lever:

2. Check transmission for abnormal sound.

3. Check transmission for oil leakage.

Replace the packing if oil stains become oil droplets.

4. Check transmission oil for proper amount level.

Park the truck on flat and even ground surface and check with oil level gauge.

10.2 PERIODIC INSPECTION AND MAINTENANCE CHECK POINTS

Check with oil level gauge and add oil if necessary. (Also check for oil contamination)

1. Cracks, scratches, deterioration or twist of piping