Ingersoll Rand Compressor R160

1. Check the retaining cap for dirt and debris and wipe clean.

2. Unclip the retaining cap and withdraw the old element.

3. Fit the new element and refit the retaining cap.

Replace - Coolant filter element

1. Remove drain plug from bottom of filter housing and drain coolant.

3. Remove the element from the housing.

4. Place the old element in a sealed bag and dispose of in a safe way.

Cleaning / Installing Package Pre-Filter

Unlatch the two 1/4 turn latches and open the intake panel (panel is hinged)

Remove the six wing nuts and flat washers.

Center the new element over the package intake opening. Also note that the filter is washable with mild detergent.

Push the filter over the grill studs so that the studs poke through the filter media.

Install the six wing nuts and flat washers.

Replace No-loss condensate drain service module

Service Minimum pressure check valve (MPCV) service kit

The minimum pressure check valve (MPCV) shall be frequently tested and regularly maintained. Remove it from the compressor for testing. If operating conditions are particularly severe, the frequency of testing and maintenance shall be increased accordingly.

The user shall establish the frequency of such tests as it is influenced by such factors as the severity of the operating environment. For R30-37, the MPCV is installed as part of combination block.

The minimum pressure check valve (MPCV) should be tested and recalibrated in accordance with any national or local codes that may exist. If no code exists, Ingersoll Rand recommends that the valve is recalibrated at intervals of one year by a licensed contractor or qualified service personnel.

Clean Drains with all their components (TIMED DRAINS ONLY)

Service Inlet valve service kit

Sign off on the compressor maintenance

Warning: This maintenance check requires trained personnel with PPE!

Press the test button on the drain and listen for condensate / air passing through the drain.

If the drain is clogged, replace the no loss drain valve service module.

Sign off on the drain trap maintenance

Inspect Air-cooled sequential cooling system for blockage

Inspect Water-cooled sequential cooling system screens

Inspect Starter box power drive module (PDM) filter element

Analysis Water from water-cooled sequential cooling system

Sign off on the monthly compressor maintenance