Hyster Forklift H300HD2

Measure the thickness of the wear pads in mm

Is the thickness of any wear pad 18 mm (0.709 in.) or less?

Replace all wear pads in the same plane if any pad is 18 mm or less

Check torqueing of the hardware retaining the wear pad brackets in N•m

Is the torque 63 N•m (46 lbf ft)?

Adjust torque to 63 N•m (46 lbf ft) if necessary

Ensure the lift mechanism is completely lowered and engine is stopped

Secure the mast weldments and carriage into position

Slacken the chains by setting the forks or attachment on a support

Clean the chains to allow penetration of oil into the chain links

Remove debris, grease, and thick oil from the chains

Ensure any trapped water or condensation is removed

Place the lift truck on a solid, level surface.

Tilt the mast completely forward.

Place blocks in front of and behind the tires to prevent movement of the lift truck.

!CAUTION: DO NOT remove the complete hydraulic oil breather cap assembly to avoid dirt from entering the hydraulic system.

Check if the yellow indicator on the hydraulic oil breather cap is raised.

Is the indicator fully raised or almost fully raised?

If the indicator is fully raised or almost fully raised

Push the yellow indicator down to release pressure from the hydraulic oil breather cap.

Remove the hydraulic oil breather cap and clean the inside of the breather cap.

Install a new filter element and replace the hydraulic oil breather cap.

Push the yellow indicator down.

Ensure transmission is cool before starting maintenance

Prevent dirt from entering the transmission during maintenance

Dispose of lubricants and fluids according to local environmental regulations

Oil and Filter Change Procedure

Place a suitable container under the transmission

Remove and clean the drain plug

Reinstall the drain plug and torque to 45 N•m (35 lbf ft)

Remove and discard the old filter