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Doosan

Doosan Lift Truck G45S-2(TIER ll)

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Doosan Lift Truck G45S-2(TIER ll)
Doosan Lift Truck G45S-2(TIER ll)

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Manual for Doosan Lift Truck G45S-2(TIER ll)

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Doosan Lift Truck G45S-2(TIER ll)

Doosan Lift Truck G45S-2(TIER ll)

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Maintenance Plans for Doosan Lift Truck Model G45S-2(TIER ll)

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Initial 250 Hours/1 Monthly Replacement

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Hydraulic Return Filter - Change

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Raise the hood and seat assembly

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Loosen the bolts of the hydraulic tank cover

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Remove the hydraulic tank cover with filter assembly

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Remove filter assembly from the hydraulic tank cover

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Install new filter assembly in the hydraulic tank cover

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Inspect cover gasket for damage

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Replace cover gasket if necessary

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Clean and Install the cover and tighten retaining bolts

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Initial 50-100 Hours/1 Weekly Service

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Engine Oil & Filter (Diesel Engine Only) – Change

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Transmission Oil, Oil Filter & Strainer - Clean, Change

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Drive Axle Oil - Check, Clean, Change

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Parking Brake - Test, Adjust

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Sign off on the weekly service

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1500 Hours/9 Monthly Service

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Drive Axle Oil (Shoe Brake Only) - Check

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Drive Axle Oil (Shoe Brake Only) - Clean

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Drive Axle Oil (Shoe Brake Only) - Change

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Inspect Ignition System (LP Engine Only)

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Replace Spark Plugs (LP Engine Only)

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Replace LP Fuel Filter Element (LP Engine Only)

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Fuel Filter (LP Engine Only)

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Testing Fuel Lock-off Operation (LP Engine Only)

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2000 Hours/1 Yearly Service

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Steer Wheel Bearings - Reassembled

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Cooling System - Cleaned and Changed

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Fork - Inspected

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500 Hours/3 Monthly Service

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Belts (Diesel Engine Only) - Check, Adjust

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Mast Hinge Pins – Lubricate

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Tilt Cylinders - Check, Adjust, Lubricate

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Crosshead Rollers - Inspect

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Carriage Side Rollers Thrust (If Equipped) - Lubricate

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Carriage Sideshifter (If Equipped) – Lubricate

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Parking Brake - Test, Adjust

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Circulation Pump Belt (OCDB & LP Engine Only. If Equipped) - Check, Adjust

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Drive Axle Oil & Strainer (OCDB Only) - Check, Clean, Change

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Parts for Doosan Lift Truck G45S-2(TIER ll)

Access the parts list for your equipment in MaintainX.

Part Name
Part Number

Engine

G643E(TIER-ll)

Engine

G643E(TIER-ll)

Engine

G643E(TIER-ll)

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