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Documents & Manuals

Find all the essential guides in one place.

Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more

Work Order Templates

Pre-built workflows to keep your asset running smoothly.

Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more

Procedures

Integrate maintenance plans directly into your work orders.

Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more

Parts

Access the parts list for your equipment in MaintainX.

Drive Motor
B2 Rollers
Tensioning System
+ 40 more

Doosan Forklift G25P-7

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Maintenance Plans for Doosan Forklift Model G25P-7

Integrate maintenance plans directly into your work orders in MaintainX.

500 Hourly / 3 Monthly Forklift Maintenance

Engine Oil & Filter – Change

Steps to change engine oil and filter

Air Intake System - Check, Clean

Steps to check and clean air intake system

Belts - Check, Adjust

Steps to check and adjust belts

Mast Hinge Pin – Lubricate

Steps to lubricate mast hinge pin

Tilt Cylinders - Check, Adjust, Lubricate

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10 Hourly / 1 Daily Forklift Inspection

Visually inspect forks for cracks, especially in the heel section, around the mounting brackets, and all weld areas.

Inspect for broken or jagged fork tips, bent or twisted blades and shanks.

Make sure positioning lock is in place and working.

Remove all defective forks from service.

Inspect Engine for Fluid Leaks

Engine Oil Level - Check

Drive Axle Oil Level - Check

Coolant Level – Check

Air Cleaner Indicator-Check

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2500 Hourly / 15 Monthly Forklift Maintenance

Every 2500 Service Hours or 15 Months

You must read and understand the warnings and instructions contained in the Safety section of this manual, before performing any operation or maintenance procedures.

1) Hydraulic Oil - Check, Clean, Change

WARNING

Hot oil and components can cause personal injury. Do not allow hot oil or components to contact skin.

Park the lift truck level with the forks lowered, parking brake engaged, transmission in NEUTRAL and the engine stopped.

Remove the hydraulic tank drain plug. Allow the oil to drain into a suitable container. Clean and install the plug.

Remove the dipstick/filter cap assembly.

Fill the hydraulic tank.

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8000 Hourly / 4 Yearly Forklift Maintenance

Warning: Read and understand the warnings and instructions in the Safety section of the manual before performing any operation or maintenance procedures.

Enter the current service hours of the forklift

Enter the last maintenance date

Is the Timing Belt in good condition?

Select the type of engine

If the engine is G424P(E) LP or Dual Fuel Engine, change the Timing Belt.

Upload a photo of the new Timing Belt installed

Sign off on the forklift maintenance

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Initial 50 Hours / 1 Week Forklift Maintenance

First 50 - 100 Service Hours or a Week

You must read and understand the warnings and instructions contained in the Safety section of this manual, before performing any operation or maintenance procedures.

1) Engine Oil & Filter (Diesel Engine Only) - Change

The engine oil in a new engine becomes contaminated from the initial break-in of internal parts. It is very important that the initial oil and filter change is performed as scheduled.

NOTE: The oil drain plug may be in another location if an optional oil pan is used.

Checking Engine Oil (D24A Diesel Engine Only)

1. Check that the engine is at level position.

2. Start and warm up the engine to operating temperature.

3. Stop the engine and wait for 5~10 minutes.

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