Doosan Forklift G35C-7

Warning: This maintenance check requires trained personnel with PPE!

Repair forks only in accordance with the manufacturer’s recommendations.

Forks may be sanded or lightly ground, to remove rust, corrosion or minor defects from the surfaces.

Heel sections may be ground with a carbon stone to remove minor surface cracks or defects.

Repair or replace the positioning locks on hook type forks.

Repair or replace most fork retention devices used with other fork types.

A fork should be load tested before being returned to service on completion of repairs authorized and done in accordance with the manufacturer’s recommendations.

Fuel Tank Filter Cap and Screen (If Equipped) - Clean

Seat, Hood Latch & Support Cylinder - Check, Lubricate

Forks visually inspected for cracks, especially in the heel section, around the mounting brackets, and all weld areas

Positioning lock is in place and working

Engine inspected for Fluid Leaks

Hydraulic Return Filter, Breather & Strainer - Check, Change

Steps to change Hydraulic Return Filter, Breather & Strainer

Transmission Oil, Oil Filter & Strainer - Check, Clean, Change

Lift Chains - Test, Check, Adjust

Steps to check for Equal Tension

Steps for Lift Chain Adjustment

Warning: Read and understand the warnings and instructions in the Safety section of the manual before performing any operation or maintenance procedures.

Enter the forklift's hour meter reading

Was the timing belt changed successfully?

Sign off on the forklift maintenance

First 50 - 100 Service Hours or a Week

You must read and understand the warnings and instructions contained in the Safety section of this manual, before performing any operation or maintenance procedures.

1) Engine Oil & Filter (Diesel Engine Only) - Change

The engine oil in a new engine becomes contaminated from the initial break-in of internal parts. It is very important that the initial oil and filter change is performed as scheduled.

NOTE: The oil drain plug may be in another location if an optional oil pan is used.

Checking Engine Oil (D24A Diesel Engine Only)

1. Check that the engine is at level position.

2. Start and warm up the engine to operating temperature.

3. Stop the engine and wait for 5~10 minutes.