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Documents & Manuals

Find all the essential guides in one place.

Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more

Work Order Templates

Pre-built workflows to keep your asset running smoothly.

Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more

Procedures

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Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more

Parts

Access the parts list for your equipment in MaintainX.

Drive Motor
B2 Rollers
Tensioning System
+ 40 more

Doosan Forklift G20P-7

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Maintenance Plans for Doosan Forklift Model G20P-7

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500 Hourly / 3 Monthly Forklift Maintenance

Engine Oil & Filter – Change

Steps to change engine oil and filter

Air Intake System - Check, Clean

Steps to check and clean air intake system

Belts - Check, Adjust

Steps to check and adjust belts

Mast Hinge Pin – Lubricate

Steps to lubricate mast hinge pin

Tilt Cylinders - Check, Adjust, Lubricate

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1500 Hourly / 9 Monthly Forklift Maintenance

Every 1500 Service Hours or 9 Months

1) Inspect Ignition System (LP, Dual Fuel Engine Only)

1. Disconnect Battery Cables.

2. Remove and inspect the spark plugs. Replace as required.

3. Test secondary cables with an Ohmmeter. If the maximum resistance is higher than 25 kOhms, repair and/or replace(G424F(E) engine only).

4. Inspect the ignition coil for cracks and heat deterioration. Visually inspect the coil heat sink fins. If any fins are broken replace as required.

2) Replace Spark Plugs (LP, Dual Fuel Engine Only)

1. Disconnect Battery Cables.

2. Using a gentle twisting motion remove the high voltage cables from the spark plugs. Replace any damaged cables.

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200 Hourly Regulator Tar Draining

Warning: This procedure should be performed every 200 hours

Engine warmed up using LPG?

Tank cock closed and LPG in fuel line consumed?

Drain plug removed and tar drained from LP regulator (vaporizer)?

Tray placed below to keep engine room clean?

Sealant applied to drain plug and assembled after work?

Sign off on the tar draining procedure

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2500 Hourly / 15 Monthly Forklift Maintenance

Hydraulic Oil - Check, Clean, Change

Inspect Battery System

Replace Oxygen Sensor (LP, Dual Fuel Engine Only)

GCT K25 Engine

G424P(E) Engine

Checking the TMAP Sensor (G424P(E) Engine Only)

Checking the TMAP Sensor

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Initial 50 Hours / 1 Week Forklift Maintenance

First 50 - 100 Service Hours or a Week

You must read and understand the warnings and instructions contained in the Safety section of this manual, before performing any operation or maintenance procedures.

1) Engine Oil & Filter (Diesel Engine Only) - Change

The engine oil in a new engine becomes contaminated from the initial break-in of internal parts. It is very important that the initial oil and filter change is performed as scheduled.

NOTE: The oil drain plug may be in another location if an optional oil pan is used.

Checking Engine Oil (D24A Diesel Engine Only)

1. Check that the engine is at level position.

2. Start and warm up the engine to operating temperature.

3. Stop the engine and wait for 5~10 minutes.

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