Turn manuals into instant answers
with your AI-powered assistantTurn manuals into instant answers
with your AI-powered assistant
Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
Access the parts list for your equipment in MaintainX.
Drive Motor
B2 Rollers
Tensioning System
+ 40 more
Caterpillar Industrial Engine C9
Create an account to install this asset package.
Integrate maintenance plans directly into your work orders in MaintainX.
Initial 500 Hours Industrial Engine Maintenance
Warning: Only qualified service personnel should perform this maintenance.
Ensure that the engine can not be started while this maintenance is being performed.
Hot engine components can cause burns. Allow additional time for the engine to cool before measuring/adjusting valve lash clearance.
Ensure that the engine is stopped before measuring the valve lash.
Type of coolant used
Did you use a designated pump for coolant sampling?
Did you obtain coolant samples directly from the coolant sample port?
Did you place the sample in the mailing tube immediately after obtaining the sample?
Did you avoid collecting samples from expansion bottles and system drain?
4000 Hourly / 2 Yearly Industrial Engine Maintenance
Core Removal and Cleaning
Core removed?
Core cleaned with recommended concentration of cleaner?
Core back flushed with cleaner?
Core steam cleaned to remove residue?
Core washed with hot, soapy water and rinsed thoroughly?
Core dried with compressed air?
Core inspected for cleanliness and pressure tested?
Core repaired if necessary?
When Required Industrial Engine Maintenance
Battery - Replace
Is the battery properly ventilated?
Is the battery cover removed before servicing?
Is the key start switch in the OFF position?
Is the battery charger turned OFF and disconnected?
Is the NEGATIVE “-” cable disconnected from the NEGATIVE “-” battery terminal?
Is the POSITIVE “+” cable disconnected from the POSITIVE “+” battery terminal?
Is the used battery removed?
Is the new battery installed?
500 Hourly Industrial Engine Maintenance
Warning: This procedure requires trained personnel with PPE!
Select the type of coolant used
NOTICE: Always use a designated pump for oil sampling, and use a separate designated pump for coolant sampling.
Note: Level 1 results may indicate a need for Level 2 Analysis.
Enter the recommended sampling interval
Supplies for collecting samples can be obtained from your Caterpillar dealer.
Use the following guidelines for proper sampling of the coolant:
Information on the label for the sampling bottle completed before taking the samples?
Unused sampling bottles stored in plastic bags?
5000 Hourly Industrial Engine Maintenance
Starting Motor - Inspect
Check the starting motor for proper operation.
Check the electrical connections and clean the electrical connections.
Turbocharger - Inspect
Inspect the turbocharger compressor housing (inlet side) for cleanliness.
Check the compressor wheel and the turbine wheel for contact with the turbocharger housing.
Check the compressor wheel for cleanliness.
Use a dial indicator to check the end clearance on the shaft.
Inspect the bore of the turbine housing for corrosion.
Access the parts list for your equipment in MaintainX.
Hydrosolv 4165 19 L (5 US gallon)
1U-5490
Hydrosolv Liquid Cleaner(1)100
174-6854
Hydrosolv 4165 4 L (1 US gallon)
1U-8812
Hydrosolv 4165 208 L (55 US gallon)
8T-7570
Hydrosolv 100 4 L (1 US gallon)
1U-8804
Hydrosolv 4165 19 L (5 US gallon)
1U-5490
Hydrosolv Liquid Cleaner(1)100
174-6854
Hydrosolv 4165 4 L (1 US gallon)
1U-8812
Hydrosolv 4165 208 L (55 US gallon)
8T-7570
Hydrosolv 100 4 L (1 US gallon)
1U-8804
Hydrosolv 4165 19 L (5 US gallon)
1U-5490
Hydrosolv Liquid Cleaner(1)100
174-6854
Hydrosolv 4165 4 L (1 US gallon)
1U-8812
Hydrosolv 4165 208 L (55 US gallon)
8T-7570
Hydrosolv 100 4 L (1 US gallon)
1U-8804
MaintainX CoPilot is your expert colleague, on call 24/7, helping your team find the answers they need to keep equipment running.
Reduce Unplanned Downtime
Ensure your team follows consistent procedures to minimize equipment failures and costly delays.
Maximize Asset Availability
Keep your assets running longer and more reliably, with standardized maintenance workflows from OEM manuals.
Lower Maintenance Costs
Turn any technician into an expert to streamline operations, maintain more assets, and reduce overall costs.
Thousands of companies manage their assets with MaintainX