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Caterpillar Industrial Engine C9

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Caterpillar Industrial Engine C9
Caterpillar Industrial Engine C9

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Manual for Caterpillar Industrial Engine C9

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Procedures

Procedures

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Parts

Parts

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Caterpillar Industrial Engine C9

Caterpillar Industrial Engine C9

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Maintenance Plans for Caterpillar Industrial Engine Model C9

Integrate maintenance plans directly into your work orders in MaintainX.

Initial 500 Hours Industrial Engine Maintenance

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Warning: Only qualified service personnel should perform this maintenance.

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Ensure that the engine can not be started while this maintenance is being performed.

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Hot engine components can cause burns. Allow additional time for the engine to cool before measuring/adjusting valve lash clearance.

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Ensure that the engine is stopped before measuring the valve lash.

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Type of coolant used

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Did you use a designated pump for coolant sampling?

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Did you obtain coolant samples directly from the coolant sample port?

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Did you place the sample in the mailing tube immediately after obtaining the sample?

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Did you avoid collecting samples from expansion bottles and system drain?

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4000 Hourly / 2 Yearly Industrial Engine Maintenance

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Core Removal and Cleaning

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Core removed?

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Core cleaned with recommended concentration of cleaner?

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Core back flushed with cleaner?

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Core steam cleaned to remove residue?

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Core washed with hot, soapy water and rinsed thoroughly?

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Core dried with compressed air?

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Core inspected for cleanliness and pressure tested?

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Core repaired if necessary?

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When Required Industrial Engine Maintenance

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Battery - Replace

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Is the battery properly ventilated?

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Is the battery cover removed before servicing?

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Is the key start switch in the OFF position?

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Is the battery charger turned OFF and disconnected?

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Is the NEGATIVE “-” cable disconnected from the NEGATIVE “-” battery terminal?

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Is the POSITIVE “+” cable disconnected from the POSITIVE “+” battery terminal?

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Is the used battery removed?

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Is the new battery installed?

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500 Hourly Industrial Engine Maintenance

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Warning: This procedure requires trained personnel with PPE!

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Select the type of coolant used

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NOTICE: Always use a designated pump for oil sampling, and use a separate designated pump for coolant sampling.

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Note: Level 1 results may indicate a need for Level 2 Analysis.

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Enter the recommended sampling interval

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Supplies for collecting samples can be obtained from your Caterpillar dealer.

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Use the following guidelines for proper sampling of the coolant:

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Information on the label for the sampling bottle completed before taking the samples?

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Unused sampling bottles stored in plastic bags?

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5000 Hourly Industrial Engine Maintenance

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Starting Motor - Inspect

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Check the starting motor for proper operation.

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Check the electrical connections and clean the electrical connections.

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Turbocharger - Inspect

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Inspect the turbocharger compressor housing (inlet side) for cleanliness.

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Check the compressor wheel and the turbine wheel for contact with the turbocharger housing.

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Check the compressor wheel for cleanliness.

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Use a dial indicator to check the end clearance on the shaft.

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Inspect the bore of the turbine housing for corrosion.

Run this procedureArrow right

Parts for Caterpillar Industrial Engine C9

Access the parts list for your equipment in MaintainX.

Part Name
Part Number

Hydrosolv 4165 19 L (5 US gallon)

1U-5490

Hydrosolv Liquid Cleaner(1)100

174-6854

Hydrosolv 4165 4 L (1 US gallon)

1U-8812

Hydrosolv 4165 208 L (55 US gallon)

8T-7570

Hydrosolv 100 4 L (1 US gallon)

1U-8804

Hydrosolv 4165 19 L (5 US gallon)

1U-5490

Hydrosolv Liquid Cleaner(1)100

174-6854

Hydrosolv 4165 4 L (1 US gallon)

1U-8812

Hydrosolv 4165 208 L (55 US gallon)

8T-7570

Hydrosolv 100 4 L (1 US gallon)

1U-8804

Hydrosolv 4165 19 L (5 US gallon)

1U-5490

Hydrosolv Liquid Cleaner(1)100

174-6854

Hydrosolv 4165 4 L (1 US gallon)

1U-8812

Hydrosolv 4165 208 L (55 US gallon)

8T-7570

Hydrosolv 100 4 L (1 US gallon)

1U-8804

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