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Caterpillar

Caterpillar Forklift GC55K

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Caterpillar Forklift GC55K
Caterpillar Forklift GC55K

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Manual for Caterpillar Forklift GC55K

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Procedures

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Caterpillar Forklift GC55K

Caterpillar Forklift GC55K

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Maintenance Plans for Caterpillar Forklift Model GC55K

Integrate maintenance plans directly into your work orders in MaintainX.

2400 Hourly or 1 Yearly Forklift Maintenance

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Hydraulic Oil Change

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Engine stopped and filler cap cool enough to touch?

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Forklift parked on level surface with forks lowered, parking brake applied, transmission in NEUTRAL and engine stopped?

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Lift truck operated to warm the oil?

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Filler cap removed?

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Hydraulic tank drain plug removed and oil drained?

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Drain plug cleaned and put back in place?

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Enter the amount of hydraulic oil added to the tank

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Engine started and hydraulic controls and steering system operated through a few cycles to fill the filters and lines?

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200 Hourly or 1 Monthly Forklift Maintenance

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Wheel nuts retightened

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Differential oil level checked

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Lift bracket raised and secured

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Level/fill plug removed and cleaned

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Lubricant level maintained

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Level/fill plug replaced

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Lift bracket lowered

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Powershift transmission oil level checked

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Floor plate removed

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1 Month After Delivery of a New Truck

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Hydraulic tank return oil filter

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– Replace return filter.

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Fuel filter-Gasoline

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– Replace fuel filter

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Fuel filter-LP-Gas

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– Replace fuel filter.

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Bolts, nuts

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– Bolts and nuts of overhead guard should be retightened.;

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50 Hourly or 1 Weekly Forklift Maintenance

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Warning: When using compressed air for cleaning, wear an approved face shield and protective clothing. Use maximum air pressure of 2 kgf/cm2 (30 psi) for cleaning purposes.

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Notice: Never service the air cleaner with the engine running. Do not clean the elements by striking them against another object. Always inspect the element before and after cleaning. Use a light inside the element. Do not use elements with damaged pleats, gaskets or seals.

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Park the lift truck on a level surface, with the forks lowered, the parking brake applied, the transmission in NEUTRAL and the engine stopped.

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Caution: Install the dust pan with its arrow mark up.

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Raise the hood.

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Remove the dust pan by releasing the latches at three places.

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Unscrew the wing nut, and remove the element by pulling it.

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Remove the cover from the dust pan, and clean the inside of the pan by removing dust.

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Clean the inside of the air cleaner housing.

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10 Hourly or 1 Daily Forklift Maintenance

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Check Damaged or faulty operation found the day before

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Check Oil, fuel or coolant leaks

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Check Lights

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Check Load backrest extension

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Check Tilt cylinder socket bolts

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Check Overhead guard

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Check Assist grip

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Check Accelerator pedal

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Check Brake pedal

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