Budgit Portable Electric Hoist 2-Ton

Under ordinary conditions only weekly attention will be necessary.

Under hot and dirty conditions it may be necessary to clean chain at least once a day and lubricate it several times between cleanings.

Thoroughly clean chain with an oil solvent

Re-lubricate by coating it lightly with oil

Make sure that lubricant coats wear surfaces between links

Sign off on the coil chain lubrication

d. Inspect Motor, Frame and Electrical Compartment Cover.

(1) Check to see that bolts securing motor to frame are tight.

Also check for any visible damage to motor, such as a cracked end bell or dented stator housing.

(2) Check hoist frame for signs of visible damage.

If frame shows evidence of fracture, the hoist should be disassembled and inspected for further signs of damage from possible overloading.

Remove the two support bracket screws (35), and lift the bracket assembly (3) off the brake.

Remove the plunger guide (140) from the inside of the coil.

Remove both thru-bolts (160) from the solenoid assembly (79).

Remove the coil (12) from the solenoid frame (79) by pushing down on the coil locking tab on the side opposite the leadwires. Push the coil out of the frame.

Insert the coil into the new solenoid frame in reverse of the steps of removal. Insert the new plunger guide (140) into the coil, locking tab first.

Position the new shock mount pad (150) on both sides of the solenoid mounting bracket, and reinsert the tap-bolts (160) through the shock pads and bracket.

Slide the flat washers (170) over the bolt, and tighten the locknut down until the shock pads begin to flatten.

Remove the plunger nut (29N) and screw (29S), and lift plunger (29) from lever arm (17). Install the new plunger to the lever arm using the new screw and nut provided. Tighten to 40 in-lb.

Position the solenoid and bracket assembly (3) over the plunger (29) and slide into place. Tighten the bracket mounting screws (35) to 50 in-lb.

SIX-MONTH INSPECTION OR 500-750 HOURS OF OPERATION.

Same as thirty-day inspection plus the following.

A small amount of lubricant will greatly increase load chain life, therefore, chain should not be allowed to run without lubricant.

Chain should be cleaned and lubricated as directed in paragraph a below.

User should set up a regular schedule for chain lubrication after observing operating conditions for a few days.

Remove seven pan head machine screws and lockwashers from back of push button station and lift off rear cover

Loosen three terminal screws and remove strain cable screw, lockwasher and plain washer

Remove two pan head machine screws and lockwashers from housing cap and remove cap, grommet and cable assembly

Remove two pan head screws, contact assembly and button assembly

Before assembly, all parts should be thoroughly cleaned and inspected to determine their serviceability. Replace all parts that are worn or damaged

Reassemble push button station and conductor cable following a reverse procedure of the disassembly steps listed above

NOTE: Do not attempt to shorten or lengthen push button conductor cable. Odd length conductor cable assemblies for other than standard 10 ft. lift hoists can be procured from the factory