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Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
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Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
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Drive Motor
B2 Rollers
Tensioning System
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Alfa Laval Heat Exchanger MX25
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1 Monthly Heat Exchanger Check
If storing for longer periods of time, such as one month or longer, certain precautions should be made to avoid unnecessary damage to the heat exchanger. Refer to Outdoor storage on page 45 and Indoor storage on page 45.
NOTE
Alfa Laval and its representatives reserve the right to inspect the storage space and/or equipment whenever necessary until the expiration of the warranty period stipulated in the contract. Notification must be given 10 days prior to the date of inspection.
If there is any uncertainty about the storage of the heat exchanger, consult an Alfa Laval representative.
7.1 Storage in packing box
If storage of the heat exchanger after delivery is known in advance, inform Alfa Laval when ordering the heat exchanger to ensure that it will be properly prepared for storage before packing.
Indoor storage
• Store inside a room with the temperature between 15 and 20°C (60–70°F) and humidity up to 70%. For outdoor storage read Outdoor storage on page 45.
• To prevent damage to the gaskets, there should not be any ozoneproducing equipment in the room such as electric motors or welding equipment.
1 Yearly Heat Exchanger Check
Start-up after long-term out of service
Heat exchanger in position
Measurement between frame plate and pressure plate (A dimension)
Feet attached to the pressure plate removed
Tightening bolts loosened
Plate pack measure is 1.25×A
Leave the heat exchanger for 24-48 hours for gaskets to relax
Heat exchanger re-tightened according to instructions
Alfa Laval recommends a hydraulic test should be carried out
3 Monthly Heat Exchanger Check
The stored heat exchanger shall be visually checked every third month. When closing the packing it shall be restored to original condition.
The check includes:
• Greasing of the tightening bolts
• Metal port covers
• Protection of the plate pack and gaskets
• The packing;
Gasket Change
6.7 Regasketing
The procedures below concern field gaskets, ring gaskets and end gaskets.
NOTE: Before removing the old gaskets, check how they are attached.
6.7.1 Clip-on / ClipGrip
1. Open the heat exchanger, refer to Opening on page 33, and remove the plate that is to have a new gasket.
NOTE: Before opening the heat exchanger, check the warranty conditions. If in any doubt, contact the Alfa Laval sales representative. Refer to Warranty conditions on page 7.
2. Remove the old gasket.
3. Make sure that all sealing surfaces are dry, clean and free of foreign matter such as fat, grease or similar.
4. Check the gasket and remove rubber residual before attaching it.
Heat Exchanger Cleaning
6.1 Cleaning – Non-product side
The cleaning-in-place (CIP) equipment permits cleaning of the heat exchanger without opening it. The purpose of cleaning with CIP is as follows:
• Cleaning of fouling and descaling of lime deposits
• Passivation of cleaned surfaces to reduce susceptibility to corrosion
• Neutralization of cleaning liquids before draining Follow the instructions of the CIP equipment.
WARNING
Use proper protective equipment, such as safety boots, safety gloves and eye protection, when using the cleaning agents.
WARNING
Corrosive cleaning liquids. Can cause serious injuries to skin and eyes!
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