Yamaha Golf Car G22E

Place the golf car on a level surface

Verify that the main switch is in the 'OFF' position

Remove the rivets in the two lower corners of the panel

Pull the access panel from the car

Add gear oil until it flows from the level plug hole (B)

Pump the brake pedal several times to self-adjust the brakes

Brake Pedal Free Play Adjustment

Remove the service lid from the floor of the golf car

Measure the brake pedal free play distance

Is the brake pedal free play within 20-25 mm (0.79-0.98 in.)?

Turn the adjusting nut in or out until the free play specification is met

Check tightness of all fasteners

Check for loose or broken connections

Check shoe lining thickness and rear axle bearing play

Check steering knuckle bushing freeplay / Adjust wheel alignment

Check operation and adjust pedal stop if necessary

Press down on the brake pedal several times to ensure proper functioning of the brakes

Are the brakes functioning properly?

Do you suspect any brake problems?

Describe any suspected brake problems

Consult your Yamaha dealer if you suspect brake problems