Toyota Forklift Truck 5FBE15

Measure motor’s brush spring fatigue

Measure battery for cell voltage after charging

Inspect charger for magnet switch function

Inspect charger for contact fouling

Inspect magnet contactor for arc chute installation status

Inspect magnet contactor for timing and functioning

Inspect magnet contactor for loose coil installation

Inspect magnet contactor for loose main circuit lead installation

Inspect head guard for cracks at welded portion

Inspect head guard for deformation and damage

Inspect back-rest for loosening of mounting

Inspect back-rest for deformation, crack, and damage

Inspect lighting system for function and mounting condition

Inspect horn for function and mounting condition

Inspect direction indicator for function and mounting condition

Inspect instruments for functions

Inspect back-up buzzer for function and mounting condition

Inspect forks for abnormality of fork and stopper pin

Inspect forks for misalignment between left and right fork fingers

Inspect mast and lift bracket for deformation and damage of each part and crack at welded part

Inspect mast and lift bracket for looseness

Inspect mast and lift bracket for wear, damage, and rotating condition of rollers

Inspect mast and lift bracket for wear and damage of mast strip

Inspect chain and chain wheel for tension, deformation, and damage of chain

Inspect chain and chain wheel for chain lubrication

Inspect chain and chain wheel for abnormality of chain anchor bolt

Inspect parking brake for ratchet wear and damage

Measure disk brake for pad wear and damage

Measure disk brake for disk brake wheel wear and damage

Retighten disk brake for disk brake wheel set bolt looseness

Measure disk brake for return spring fatigue

Inspect disk brake for master cylinder and wheel cylinder operation

Inspect disk brake for cylinder and piston cup wear and damage

Sign off on the braking system maintenance

Measure brake pedal for play and reserve

Inspect brake pedal for braking effect

Inspect parking brake for pull margin

Inspect parking brake for braking effect

Inspect parking brake for rod and cable looseness and damage

Inspect parking brake for ratchet wear and damage

Inspect brake pipe and hose for leakage, damage, and mounting status

Inspect brake fluid for fluid level

Measure disk brake for clearance between disk wheel and lining