

The Toyota Forklift 8FG80U is a robust industrial asset designed for heavy-duty lifting and material handling. Known for its reliability and efficiency, this forklift model features advanced safety systems and ergonomic design, making it ideal for various warehouse and construction applications. Optimize your operations with the trusted performance of Toyota.
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Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
Access the parts list for your equipment in MaintainX.
Drive Motor
B2 Rollers
Tensioning System
+ 40 more

Toyota Forklift 8FG80U
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Integrate maintenance plans directly into your work orders in MaintainX.
Initial 250 Hours / 6 Weeks Braking System Maintenance
Measure brake pedal's Play and reserve
Inspect Braking effect of the brake pedal
Inspect Operating force of the Parking Brake
Inspect Braking effect of the Parking Brake
Inspect Parking Brake for rod and cable looseness and damage
Inspect break pipe for leak, damage and mounting condition
Measure Clearance between drum and lining
Sign off on the braking system maintenance
Initial 250 Hours / 6 Weeks Safety Devices Maintenance
Inspect headguard for cracks at welded portion
Inspect headguard for deformation and damage
Tighten Loosening of mounting in back-rest
Inspect back-rest for deformation, crack, and damage
Inspect Function and mounting condition of the lighting system
Inspect Function and mounting condition of the horn
Inspect Function and mounting condition of the direction indicator
Inspect Instruments functions
Inspect Function and mounting condition of the back up buzzer
500 Hours / 3 Months Steering System Maintenance
Inspect Steering Wheel's Play and looseness
Inspect Steering Wheel's function
Inspect Steering Valve for oil leak
Retighten looseness of mounting
Inspect power steering for oil leak
Inspect power steering mointing and linkage looseness
Inspect king pin looseness of the knuckle
Sign off on the steering system maintenance
2 Years Replacement
- Replace power steering hoses
- Replace power steering rubbers parts
- Replace hydraulic hoses
- Replace fuel hoses
- Replace torque converter rubber hoses
- Replace LPG high pressure hose
- Replace LPG fuel filter
- Replace LPG regulator gasket
- Replace engine coolant for LLC;
Initial 250 Hours / 6 Weeks Power Transmission System Inspection
- Inspect differentail for Leak
- Inspect differential Oil level
- Inspect planetary gear for Leak
- Inspect planetray gear Oil level
- Inspect torque converter & transmission for leak
- Inspect torque converter & transmission fluid level
- Inspect torque converter & transmission operating mechanism function and looseness
- Inspect torque converter & transmission control valve and clutch functions
- Inspect torque converter & transmission inching valve function;
MaintainX CoPilot is your expert colleague, on call 24/7, helping your team find the answers they need to keep equipment running.
Reduce Unplanned Downtime
Ensure your team follows consistent procedures to minimize equipment failures and costly delays.
Maximize Asset Availability
Keep your assets running longer and more reliably, with standardized maintenance workflows from OEM manuals.
Lower Maintenance Costs
Turn any technician into an expert to streamline operations, maintain more assets, and reduce overall costs.
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