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Toyota Forklift 8FG60U

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Toyota Forklift 8FG60U
Toyota Forklift 8FG60U

The Toyota Forklift 8FG60U is a reliable industrial forklift designed for heavy-duty applications. Known for its durability and efficiency, this model offers excellent maneuverability and lifting capabilities, making it ideal for warehouses and construction sites. Regular maintenance ensures optimal performance and longevity.

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PDF MANUAL

Manual for Toyota Forklift 8FG60U

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Documents

Documents & Manuals

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  • CheckTensioning Guide

  • CheckBelt-diagram

  • CheckC-120 pulleys

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Work Orders

Work Order Templates

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  • CheckDaily Electrical System Inspection

  • CheckReplace Roller and Pulley

  • CheckInstall Engine B-120

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Procedures

Procedures

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Parts

Parts

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  • CheckDrive Motor

  • CheckB2 Rollers

  • CheckTensioning System

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Toyota Forklift 8FG60U

Toyota Forklift 8FG60U

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Maintenance Plans for Toyota Forklift Model 8FG60U

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2000 Hours / 12 Months Replacement

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- Replace fiel filter

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- Replace Torque converter oil

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- Replace Torque converter oil filter

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- Replace Differential oil

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- Replace planetary gear oil

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- Replace Hydraulic oil

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- Replace Hydraulic oil filter

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- Replace Wheel bearing grease

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- Replace Air cleaner element

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500 Hours / 3 Months Safety Devices Maintenance

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Inspect headguard for cracks at welded portion

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Inspect headguard for deformation and damage

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Tighten Loosening of mounting in back-rest

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Inspect back-rest for deformation, crack, and damage

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Inspect Function and mounting condition of the lighting system

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Inspect Function and mounting condition of the horn

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Inspect Function and mounting condition of the direction indicator

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Inspect Instruments functions

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Inspect Function and mounting condition of the back up buzzer

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3 Years Replacement

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Chains replaced

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Engine coolant for Super LLC replaced

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Hours since last SAS swing lock cylinder replacement

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SAS swing lock cylinder replaced after 10000 hours

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Hours since last Timing belt of 1KD replacement

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Timing belt of 1KD replaced after 4000 hours

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2000 Hours / 12 Months Maintenance

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Inspect cracks at fork root and welded part while forklift is new

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Inspect wear and damage of mast support bushing

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Inspect wear and damage of roller pins

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Inspect Elongation of chain

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Measure relief pressure in oil control valve

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Sign off on the 2000 Hours / 12 Months Maintenance

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Initial 250 Hours / 6 Weeks Drive System Maintenance

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Measure tire inflation pressure of the wheels

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Inspect tire cuts, damage and uneven wearing of the wheels

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Retighten loose rim and hub nuts

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Measure tire groove depth

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Inspect metal chips, pebbles, and other foreign matter

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Inspect rim, side bearing, and disc wheel damage

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Inspect abnormal sound and looseness of front wheel bearing

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Inspect abnormal sound and looseness of rear wheel bearing

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Measure Looseness of axle beam in vehicle longitudinal direction

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