

The Toyota Forklift 8FG40U is a robust industrial forklift designed for heavy-duty applications. Known for its reliability and efficiency, this model features advanced safety systems and ergonomic design, making it ideal for warehouse and logistics operations. Regular maintenance ensures optimal performance and longevity.
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Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
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Access the parts list for your equipment in MaintainX.
Drive Motor
B2 Rollers
Tensioning System
+ 40 more

Toyota Forklift 8FG40U
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Integrate maintenance plans directly into your work orders in MaintainX.
Initial 250 Hours / 6 Weeks Replacement
Engine oil replaced
Engine oil filter replaced
Hydraulic oil filter replaced
Sign off on the replacement procedure
Initial 250 Hours / 6 Weeks Drive System Maintenance
- Measure tire inflation pressure of the wheels
- Inspect tire cuts, damage and uneven wearing of the wheels
- Retighten loose rim and hub nuts
- Measure tire groove depth
- Inspect metal chips, pebbles, and other foreign matter
- Inspect rim, side bearing, and disc wheel damage
- Inspect abnormal sound and looseness of front wheel bearing
- Inspect abnormal sound and looseness of rear wheel bearing
- Measure Looseness of axle beam in vehicle longitudinal direction;
Initial 250 Hours / 6 Weeks Electrical System Inspection
Inspect State of spark plug (carbon, soot)
Inspect Pinion gear meshing status
Inspect Battery fluid level
Inspect Damage of wiring harness
Inspect fuses
Initial 250 Hours / 6 Weeks Hydraulic System Inspection
Tighten loosening and damage of cylinder mounting
Inspect deformation and damage of rod, rod screw, and rod end
Inspect cylinder operation
Measure natural drop and natural forward tilt (hydraulic drift)
Inspect cylinder for oil leak and damage
Inspect wear and damage of pin and pin support
Measure lifting speed
Inspect cylinder for uneven movement
Inspect oil pump for oil leak and abnormal sound
Initial 250 Hours / 6 Weeks Steering System Maintenance
Inspect Steering Wheel's Play and looseness
Inspect Steering Wheel's function
Inspect Steering Valve for oil leak
Retighten looseness of mounting
Inspect power steering for oil leak
Inspect power steering mounting and linkage looseness
Inspect king pin looseness of the knuckle
Sign off on the steering system maintenance
MaintainX CoPilot is your expert colleague, on call 24/7, helping your team find the answers they need to keep equipment running.
Reduce Unplanned Downtime
Ensure your team follows consistent procedures to minimize equipment failures and costly delays.
Maximize Asset Availability
Keep your assets running longer and more reliably, with standardized maintenance workflows from OEM manuals.
Lower Maintenance Costs
Turn any technician into an expert to streamline operations, maintain more assets, and reduce overall costs.
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