

The Toyota Forklift 7FGU45 is a robust industrial asset designed for heavy-duty lifting and material handling. Known for its reliability and efficiency, this forklift model is ideal for various warehouse and construction applications, ensuring optimal performance and safety in demanding environments.
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Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
Access the parts list for your equipment in MaintainX.
Drive Motor
B2 Rollers
Tensioning System
+ 40 more

Toyota Forklift 7FGU45
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Integrate maintenance plans directly into your work orders in MaintainX.
250 Hourly / 6 Weekly Steering System Maintenance
Inspect Steering Wheel's Play and looseness
Inspect Steering Wheel's function
Inspect Steering Valve for oil leak
Tighten looseness of mounting
Inspect Power Steering for oil leak
Inspect power steering for mounting and linkage looseness
Inspect Knuckle for King pin looseness
Sign off on the steering system maintenance
2000 Hourly / 12 Monthly Engine System Maintenance
Measure Valve clearance (IDZ-II·2Z)
Measure main body compression
Retighten cylinder head bolt loosening
Inspect muffler rubber mount
Measure Injection nozzle injection pressure and spray status
Inspect radiator rubber mount
Inspect lock cylinder accumulator performance
Inspect rusting and corrosion of load sensor
Inspect accelerator potentiometer function
2000 Hourly / 12 Monthly Braking System Maintenance
Inspect function, wear, damage, leak and mounting looseness in Master cylinder and wheel cylinder
Inspect Wear of shoe sliding portion and lining
Inspect Drum wear and damage
Inspect Shoe operating condition
Inspect Anchor pin rusting
Measure Return spring fatigue
Inspect Automatic adjuster function
Inspect Backing plate for deformation, cracks and damage
Retighten Backing plate loose mounting
250 Hourly / 6 Weekly Material Handling System Inspection
Inspect Abnormality of fork and stopper pin
Inspect Misalignment between left and right fork fingers
Inspect Mast and Lift Bracket for deformation and damage of each part and crack at welded part
Inspect Mast and lift bracket looseness
Inspect Wear, damage, and rotating condition of rollers
Inspect Wear and damage of mast trip
Inspect Tension, deformation, and damage of chain
Inspect Chain lubrication
Inspect Abnormality of chain anchor bolt
250 Hourly / 6 Weekly Replacement
Engine oil replaced?
Engine oil filter replaced?
Hydraulic oil filter replaced?
Sign off on the replacement procedure
MaintainX CoPilot is your expert colleague, on call 24/7, helping your team find the answers they need to keep equipment running.
Reduce Unplanned Downtime
Ensure your team follows consistent procedures to minimize equipment failures and costly delays.
Maximize Asset Availability
Keep your assets running longer and more reliably, with standardized maintenance workflows from OEM manuals.
Lower Maintenance Costs
Turn any technician into an expert to streamline operations, maintain more assets, and reduce overall costs.
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