

The Toyota Forklift 7FGKU40 is a robust industrial asset designed for heavy-duty lifting and material handling. Known for its reliability and efficiency, this forklift model excels in various warehouse and construction applications, ensuring optimal performance and safety in demanding environments.
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Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
Access the parts list for your equipment in MaintainX.
Drive Motor
B2 Rollers
Tensioning System
+ 40 more

Toyota Forklift 7FGKU40
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Integrate maintenance plans directly into your work orders in MaintainX.
250 Hourly / 6 Weekly Power Transmission System Maintenance
Inspect differential for leak
Inspect differential oil level
Inspect Planetary Gear for leak
Inspect Planetary Gear oil level
Inspect Torque Converter & Transmission for Leak
Inspect Torque Converter & Transmission fluid level
Inspect Operating mechanism function and looseness of the Torque Converter & Transmission
Inspect Control valve and clutch functions
Inspect Inching valve function
250 Hourly / 6 Weekly Material Handling System Inspection
Inspect Abnormality of fork and stopper pin
Inspect Misalignment between left and right fork fingers
Inspect Mast and Lift Bracket for deformation and damage of each part and crack at welded part
Inspect Mast and lift bracket looseness
Inspect Wear, damage, and rotating condition of rollers
Inspect Wear and damage of mast trip
Inspect Tension, deformation, and damage of chain
Inspect Chain lubrication
Inspect Abnormality of chain anchor bolt
2 Yearly Replacement
Power steering hoses replaced
Power steering rubbers parts replaced
Hydraulic hoses replaced
Fuel hoses replaced
Torque converter rubber hoses replaced
250 Hourly / 6 Weekly Drive System Maintenance
Measure Wheels tire inflation pressure
Inspect wheels for tire cuts, damage, and uneven wearing
Tighten loose rim and hub nuts
Measure tire groove depth
Inspect metal chips, pebbles, and other foreign matter
Inspect rim, side bearing, and disc wheel damage
Inspect abnormal sound and looseness of front wheel bearing
Inspect abnormal sound and looseness of rear wheel bearing
Measure looseness of axle beam in vehicle longitudinal direction while equipment is new
250 Hourly / 6 Weekly Hydraulic System Maintenance
Tighten loosening and damage of cylinder mounting
Inspect deformation and damage of rod, rod screw, and rod end
Inspect cylinder operation
Measure natural drop and natural forward tilt (hydraulic drift)
Inspect cylinder for oil leak and damage
Inspect wear and damage of pin and pin support
Measure lifting speed
Inspect uneven movement
Inspect oil pump for oil leak and abnormal sound
MaintainX CoPilot is your expert colleague, on call 24/7, helping your team find the answers they need to keep equipment running.
Reduce Unplanned Downtime
Ensure your team follows consistent procedures to minimize equipment failures and costly delays.
Maximize Asset Availability
Keep your assets running longer and more reliably, with standardized maintenance workflows from OEM manuals.
Lower Maintenance Costs
Turn any technician into an expert to streamline operations, maintain more assets, and reduce overall costs.
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