Toyota Forklift 62 - 5FD20

Measure injection timing in fuel system

Inspect draining of sedimenter in fuel system

Inspect oil clutch mechanism function and leak

Measure stall and hydraulic pressure in torque converter and transmission

Clean hydraulic oil tank and oil strainer

Sign off on the 1000 Hour / 6 Month Maintenance

Inspect head guard for cracks at welded portions

Inspect head guard for deformation and damage

Retighten for loosening of mounting in the back-rest

Inspect back-rest for deformation, cracks, and damage

Inspect the function and mounting condition of the lighting system

Inspect horn function and mounting condition

Inspect the function and mounting condition of the direction indicator

Inspect the functions of the instruments

Inspect the function and mounting condition of the backup buzzer

Inspect cracks at fork root and welded part while forklift is new

Inspect wear and damage of mast support bushing

Inspect wear and damage of roller pins

Measure relief pressure in oil control valve

Inspect damage and cracks of frame, cross members, etc.

Sign off on the 2000 Hour / 12 Month Maintenance

Measure battery fluid specific gravity

Inspect open-circuit in open plug

Inspect open-circuit in intake heater

Sign off on the electric system maintenance

Inspect loosening and damage of cylinder mounting

Inspect deformation and damage of rod, rod screw and rod end

Measure natural drop and natural forward tilt

Inspect for oil leaks and damage in the cylinder

Inspect for wear and damage of the pin and cylinder bearing

Inspect for oil leaks and abnormal sound from the oil pump