Toyota Forklift 60 - 5FD25

Measure play and reserve in the brake pedal

Inspect the braking effect of the brake pedal

Inspect the operating force of the parking brake

Inspect the braking effect of the parking brake

Inspect for looseness or damage in the parking brake rod and cable

Inspect for leaks, damage, and mounting condition of the brake pipe

Inspect for leaks and fluid level in the reservoir tank

Measure clearance between drum and lining

Sign off on the braking system maintenance

Measure Valve clearance (IDZ-II·2Z)

Retighten cylinder head bolt loosening

Measure injection nozzle injection pressure and spray status

Sign off on the engine system maintenance

- Inspect function, wear, damage, leak and mounting looseness in Master cylinder and wheel cylinder

- Inspect Wear of shoe sliding portion and lining

- Inspect Shoe operating condition

- Measure Return spring fatigue

- Inspect Automatic adjuster function

- Inspect Backing plate for deformation, cracks and damage

- Retighten Backing plate loose mounting;

Inspect linkage wear and mounting condition of the rods, links and arm

Inspect damage of power steering hose

Inspect cracks and deformation in knuckle

Measure wheel alignment in steering shaft

Measure steering shaft left turning angle

Measure steering shaft right turning angle

Sign off on the steering system inspection

Inspect proper starting and abnormal noise

Measure rotating condition at idling

Measure rotating condition during acceleration

Retighten cylinder head bolt loosening

Inspect PCV system for clogging and damage in PCV valve and piping

Measure no-load maximum RPM of governor