

The Toyota Forklift 5FDC25 is a robust industrial forklift designed for heavy-duty applications. Known for its reliability and efficiency, this model excels in material handling tasks, making it a preferred choice for warehouses and manufacturing facilities. Regular maintenance ensures optimal performance and longevity.
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Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
Access the parts list for your equipment in MaintainX.
Drive Motor
B2 Rollers
Tensioning System
+ 40 more

Toyota Forklift 5FDC25
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Integrate maintenance plans directly into your work orders in MaintainX.
170 Hour / 1 Month Engine Maintenance
Inspect proper starting and abnormal noise
Measure rotating condition at idling
Measure rotating condition during acceleration
Inspect exhaust gas condition
Clean air cleaner element
Measure valve clearance
Retighten cylinder head bolt loosening
Inspect PCV system for clogging and damage in PCV valve and piping
Measure no-load maximum RPM of governor
170 Hour / 1 Month Steering System Maintenance
Inspect for play and looseness in the steering wheel
Inspect the function of the steering wheel
Inspect gear box for oil leak
Retighten looseness in mounting of the gear box
Inspect for oil leaks in the power steering
Inspect for looseness in mounting and linkage of power steering
Inspect king pin looseness in the knuckle
Sign off on the steering system maintenance
1000 Hour / 6 Month Maintenance
Measure injection timing in fuel system
Measure stall and hydraulic pressure in torque converter and transmission
Clean hydraulic oil tank and oil strainer
Measure ignition timing
Measure battery fluid specific gravity
Inspect open circuit in glow plug
Inspect open circuit in intake heater
Sign off on the 1000 Hour / 6 Month Maintenance
2000 Hour / 12 Month Engine System Maintenance
Measure Valve clearance (IDZ-II·2Z)
Measure main body compression
Retighten cylinder head bolt loosening
Measure injection nozzle injection pressure and spray status
Inspect radiator rubber mount for damage and hardening
Sign off on the engine system maintenance
2000 Hour / 12 Month Replacement
- Replace Torque converter oil filter
- Replace Wheel bearing grease
- Replace Cyclone air cleaner element
- Replace Brake valve rubber parts
- Replace Cups and seals for brake master and wheel cylinders;
MaintainX CoPilot is your expert colleague, on call 24/7, helping your team find the answers they need to keep equipment running.
Reduce Unplanned Downtime
Ensure your team follows consistent procedures to minimize equipment failures and costly delays.
Maximize Asset Availability
Keep your assets running longer and more reliably, with standardized maintenance workflows from OEM manuals.
Lower Maintenance Costs
Turn any technician into an expert to streamline operations, maintain more assets, and reduce overall costs.
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