

The Toyota Forklift 42-5FG25 is a robust industrial forklift designed for efficient material handling in various environments. Known for its reliability and performance, this model features advanced safety systems and ergonomic design, making it an ideal choice for warehouses and construction sites.
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Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
Access the parts list for your equipment in MaintainX.
Drive Motor
B2 Rollers
Tensioning System
+ 40 more

Toyota Forklift 42- 5FG25
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Integrate maintenance plans directly into your work orders in MaintainX.
170 Hours / 1 Months Steering System Maintenance
Inspect for play and looseness in the steering wheel
Inspect the function of the steering wheel
Inspect gear box for oil leak
Retighten looseness in mounting of the gear box
Inspect rod, links and arm for looseness and damage
Inspect for oil leaks in the power steering
Inspect for looseness in mounting and linkage of power steering
Inspect for king pin looseness in the knuckle
Sign off on the steering system maintenance
170 Hours / 1 Months Material Handling System Maintenance
Inspect fork and stopper pin for abnormality
Inspect for misalignment between left and right fork fingers
Inspect each part for deformation, damage, and cracks at welded parts
Inspect mast and lift bracket for looseness
Inspect wear, damage, and rotating condition of rollers
Inspect mast trip for wear and damage
Inspect tension, deformation, and damage of chain
Inspect chain lubrication
Inspect for abnormality in chain anchor bolt
2000 Hours / 12 Months Engine System Maintenance
Measure Valve clearance (IDZ-II·2Z)
Measure main body compression
Retighten cylinder head bolt loosening
Inspect muffler rubber mount
Measure injection nozzle injection pressure and spray status
Inspect radiator rubber mount
Sign off on the engine system maintenance
2000 Hours / 12 Months Drive System Maintenance
Inspect cracks, damage and deformation of housing
Inspect cracks, damage and deformation of beam
Measure looseness of axle beam in vehicle longitudinal direction
1000 Hours / 6 Months Electric System Maintenance
Measure ignition timing
Measure battery fluid specific gravity
Inspect open-circuit in open plug
Inspect open-circuit in intake heater
Sign off on the electric system maintenance
MaintainX CoPilot is your expert colleague, on call 24/7, helping your team find the answers they need to keep equipment running.
Reduce Unplanned Downtime
Ensure your team follows consistent procedures to minimize equipment failures and costly delays.
Maximize Asset Availability
Keep your assets running longer and more reliably, with standardized maintenance workflows from OEM manuals.
Lower Maintenance Costs
Turn any technician into an expert to streamline operations, maintain more assets, and reduce overall costs.
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