Toyota Forklift 02- 5FG23

- Replace Power Steering Rubbers Parts

- Replace Torque Converter Rubber Hoses

- Replace Chains at every 3 years;

Measure play and reserve in the brake pedal

Inspect the braking effect of the brake pedal

Inspect the operating force of the parking brake

Inspect the braking effect of the parking brake

Inspect for looseness or damage in the parking brake rod and cable

Inspect for leaks, damage, and mounting condition of the brake pipe

Inspect for leaks and fluid level in the reservoir tank

Measure clearance between drum and lining

Sign off on the brake system maintenance

Inspect head guard for cracks at welded portions

Inspect head guard for deformation and damage

Retighten for loosening of mounting in the back-rest

Inspect back-rest for deformation, cracks, and damage

Inspect the function and mounting condition of the lighting system

Inspect horn function and mounting condition

Inspect the function and mounting condition of the direction indicator

Inspect the functions of the instruments

Inspect the function and mounting condition of the backup buzzer

Inspect cracks at fork root and welded part while forklift is new

Inspect wear and damage of mast support bushing

Inspect wear and damage of roller pins

Measure relief pressure in oil control valve

Inspect damage and cracks of frame, cross members, etc.

Sign off on the 2000 Hour / 12 Month Maintenance

Inspect proper starting and abnormal noise

Measure rotating condition at idling

Measure rotating condition during acceleration

Retighten cylinder head bolt loosening

Inspect PCV system for clogging and damage in PCV valve and piping

Measure no-load maximum RPM of governor