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Documents & Manuals

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Tensioning Guide
Belt-diagram
C-120 pulleys
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Work Order Templates

Pre-built workflows to keep your asset running smoothly.

Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
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Procedures

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Motion Industries
Applied Industrial Technologies
Electrical Brothers
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Parts

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Drive Motor
B2 Rollers
Tensioning System
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SEW eurodrive Electric Motor DFV160M4

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Maintenance Plans for SEW eurodrive Electric Motor Model DFV160M4

Integrate maintenance plans directly into your work orders in MaintainX.

3000 Hourly Brake Inspection

8.1 Inspection and maintenance intervals

Ensure the following safety precautions are taken

Inspect the following components for all brake types

BMG02 Brake Inspection (Sec. 8.4)

Isolate the motor and brake from the supply

Unscrew the hand lever, remove the fan guard and the fan

Loosen screws and remove the complete brake with the releasing lever

Measure the thickness 'd' of the brake disk

Is the brake disk thickness above the minimum value?

Run this procedure

10000 Hourly Motor Maintenance

8.1 Inspection and maintenance intervals

Isolate the motor and brake from the supply, safeguarding them against unintentional power-up

Inspect the motor

8.3 Inspection / maintenance on the motor

Remove the forced cooling fan and encoder, if installed

Remove flange or fan guard and fan

Remove the hex head bolt from the drive end bearing end shield and the non-drive end bearing end shield

Release the stator from the drive end bearing end shield

Open the terminal box cover and unfasten the brake cable from the rectifier for motors with BM/BMG brake

Run this procedure

Braking Torque Adjustment

Changing the braking torque for BR03 brake

Isolate the motor and brake from the supply, safeguarding them against unintentional power-up

Unscrew the hand lever, remove the fan guard and the fan

Loosen the screws and remove the complete brake with the releasing lever

Loosen the screws and remove the guide ring with friction plate, brake disc, pressure plate and damping plate

Remove the brake springs from the brake coil body and replace them with new ones

Position the new brake springs symmetrically

Slide the damping plate over the two studs attached to the pressure plate so the embossing pattern is located with the projecting side facing the pressure plate

Place the pressure plate on the brake springs together with the damping plate; guide the studs attached to the pressure plate through the holes in the brake coil body and ensure correct positioning

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10000 Hourly Backstop Lubrication

8.1 Inspection and maintenance intervals

Change the low-viscosity grease in the backstop every 10,000 hours of operation for motors with a backstop

8.3 Inspection / maintenance on the motor — Lubrication of the backstop

Verify the use of Mobil LBZ low-viscosity grease or equivalent

If using a different grease, ensure it complies with NLGI class 00/000, with a base oil viscosity of 42 mm/s at 40 °C on a lithium saponified and mineral oil base

Ensure the temperature range of the grease extends from -50 °C to +90 °C

Select the motor type for grease amount

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Initial Startup Check

6.1 Prerequisites for startup

Before startup, ensure the following conditions are met

During startup, ensure the following conditions are met

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