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LIFTKET Hoffmann

LIFTKET Hoffmann Electric Chain Hoist 090/51

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LIFTKET Hoffmann Electric Chain Hoist 090/51
LIFTKET Hoffmann Electric Chain Hoist 090/51

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Manual for LIFTKET Hoffmann Electric Chain Hoist 090/51

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LIFTKET Hoffmann Electric Chain Hoist 090/51

LIFTKET Hoffmann Electric Chain Hoist 090/51

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Maintenance Plans for LIFTKET Hoffmann Electric Chain Hoist Model 090/51

Integrate maintenance plans directly into your work orders in MaintainX.

Brake Replacement

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Gear Cover Removal

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Loosen the screws of the cap for gear cover.

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Remove the cap for gear cover.

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Brake Unit Removal

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Disconnect brake cables.

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Loosen the three fastening screws of brake unit.

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Remove worn-out brake unit.

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Brake Unit Installation

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Fit new brake unit onto the motor shaft.

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1 Yearly Electric Chain Hoist Check

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Brake Check

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Check if the brake stops the load after approx. two chain braking link lengths in a jerking manner.

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Universal Checks

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Check all screws, hold down, chain guide, twisted chain, and safety devices

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Cable and Control Check

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Check the condition of the electric cable, power cable, and pendant control

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Trolleys and Wheels Check

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Check the condition of the trolleys and wheels

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3 Monthly Load Chain Lubrication

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Initial Lubrication

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Lubricate the load chain with penetrating gear lubricant oil before starting operation for the first time.

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Lubrication During Operation

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Lubricate the load chain with penetrating gear lubricant oil during operation with no load.

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Subsequent Lubrication

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Clean the links of the load chain before subsequent lubrication.

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Select the type of dry-film lubricant to use when ambient influences are conducive to wear

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Frequency and Conditions

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Describe the frequency of use and operating conditions affecting lubrication needs.

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1 Yearly Clutch Maintenance

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Adjustment of the Sliding Clutch

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Ensure only a trained or competent person performs the adjustment

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Apply the test load (1.1 times the nominal/rated load) onto the load hook or clutch testing device

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Switch on the chain hoist and check if the test load can be lifted or if the clutch testing device shows approximately 1.3 times the nominal load

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Lower the test load to the floor

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Adjust clutch torque until the test load is just lifted or the clutch testing device shows the required value

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Verify that the sliding clutch is set with the test load by the manufacturer

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Ensure no reset of the clutch is needed after changing or replacing the lift motor

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Check the original distance between the end of the tension rod and the pressure plate of the coupling marked on a tag on the brake coil

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Load Hook Maintenance

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Checking for Wear

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Inspect hooks for deformation and cracks

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Measure punch spacing on hooks

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Is the chain sprocket in the hook block worn by about 1 mm?

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Are all rubber buffers worn?

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Measuring Wear and Replacing Load Hook

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Measure length between chisel punch marks (dimension Y)

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Check permissible values on hook certificate in inspection book

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Check condition of load hook components

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