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LIFTKET Hoffmann

LIFTKET Hoffmann Electric Chain Hoist 031/51

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LIFTKET Hoffmann Electric Chain Hoist 031/51
LIFTKET Hoffmann Electric Chain Hoist 031/51

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Manual for LIFTKET Hoffmann Electric Chain Hoist 031/51

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LIFTKET Hoffmann Electric Chain Hoist 031/51

LIFTKET Hoffmann Electric Chain Hoist 031/51

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Maintenance Plans for LIFTKET Hoffmann Electric Chain Hoist Model 031/51

Integrate maintenance plans directly into your work orders in MaintainX.

Load Chain Replacement

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General Guidelines

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Observe guidelines issued by the trade association’s centre for accident prevention regarding round steel chains in hoisting operation.

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Follow guidelines for general inspection and test specifications in accordance with DIN 685, section 5:1981.

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Adhere to accident prevention regulations in DGUV V54 (BGV D8) and DGUV V52 (BGV D6).

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Ensure compliance with EN 818-7:2002 or equivalent regulations in the respective country.

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Replacing the Load Chain

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Change the chain guide and the hold-down when replacing the load chain.

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Allow worn chain to move out.

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Loosen screws (1).

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3 Monthly Load Chain Lubrication

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Initial Lubrication

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Lubricate the load chain with penetrating gear lubricant oil before starting operation for the first time.

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Lubrication During Operation

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Lubricate the load chain with penetrating gear lubricant oil during operation with no load.

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Subsequent Lubrication

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Clean the links of the load chain before subsequent lubrication.

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Select the type of dry-film lubricant to use when ambient influences are conducive to wear

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Frequency and Conditions

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Describe the frequency of use and operating conditions affecting lubrication needs.

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Brake Replacement

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Preparation

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Ensure the vehicle is on a stable and flat surface

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Gather all necessary tools and replacement parts

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Brake Replacement Procedure

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Loosen the screws of the cap for gear cover

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Remove the cap for gear cover

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Disconnect brake cables

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Loosen the three fastening screws of brake unit

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Remove worn-out brake unit

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Load Hook Maintenance

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Checking for Wear

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Inspect hooks for deformation and cracks

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Measure punch spacing on hooks

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Is the chain sprocket in the hook block worn by about 1 mm?

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Are all rubber buffers worn?

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Measuring Wear and Replacing Load Hook

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Measure length between chisel punch marks (dimension Y)

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Is the length between chisel punch marks within permissible values?

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Check condition of load hook components

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200 Hourly Load Chain Wear Test

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Pre-Operation Inspection

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Ensure continuous monitoring of the load chain according to DIN 685 section 5 and DGUV V54 (BGV D8), § 27.

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Has the load chain been tested before starting operation?

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Load Chain Wear Test

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Check the load chain for the following issues

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Is the nominal thickness at the points of contact reduced by 10%?

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Is the chain or a link elongated by 5%?

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Is an eleven-links piece of chain elongated by 2%?

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Are any of the links rigid?

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