KUKA Industrial Robot KR 180 R2500 extra C

Warning: This check requires trained personnel with PPE!

Is the robot in the danger zone?

If robot is in the danger zone, define additional safety measures

Robot switched off and secured?

If work with robot controller switched on is necessary, define additional safety measures

Is the robot controller in operating mode T1?

Upload a photo of the system with a sign indicating that work is in progress

If safety functions or safeguards are deactivated, they must be reactivated immediately after the work is completed

!Warning: If the oil change is carried out immediately after the robot has stopped operating, the oil temperature and the surface temperature are liable to be high and could result in burn injuries. Protective gloves must be worn.

!Warning: Unintentional robot motions can cause injuries and damage to property. If work is carried out on an operational robot, the robot must be secured by activating the EMERGENCY STOP device. Warn all persons concerned before starting to put it back into operation.

- The gear unit is at operating temperature.

1. Remove 4 Allen screws with conical spring washers, and take off interface A1 or cover (>>> Fig. 9-3 ).

2. Pull out the oil drain hose.

3. Place a suitable receptacle under the oil drain hose.

4. Unscrew the union nut of the oil drain hose.

Warning: Unintentional robot motions can cause injuries and damage to property. If work is carried out on an operational robot, the robot must be secured by activating the EMERGENCY STOP device. Warn all persons concerned before starting to put it back into operation.

The robot is accessible in the area of axis 1

Remove 4 Allen screws with conical spring washers, and take off the cover. If necessary, interface A1 can additionally be carefully pulled back

Clean the cables between the push-in module and the inlet of the hollow shaft of axis 1

Apply cable grease evenly to the cables using a brush and by hand. Protective gloves must be worn

Store used grease and grease residues in accordance with the regulations or dispose of it with minimum environmental impact

Mount the cover and fasten it with 4 Allen screws with conical spring washers

If applicable, carefully insert interface A1 again and fasten it with 4 Allen screws and conical spring washers

Sign off on the cable set greasing

Warning: Danger to life and limb resulting from external forces

Industrial robot correctly installed and fastened

Check for non-visible damage, e.g. dents or abrasion of paintwork

Motor and counterbalancing system checked

No foreign bodies or defective or loose parts on the robot

All required safety equipment correctly installed and operational

Power supply ratings correspond to local supply voltage and mains type

Ground conductor and equipotential bonding cable sufficiently rated and correctly connected

- Counterbalancing system, check pressure

!Warning: When carrying out the following work, the robot must be moved several times between the individual work steps. While work is being carried out on the robot, it must always be secured by activating the EMERGENCY STOP device.

Unintentional robot motions can cause injuries and damage to property. If work is carried out on an operational robot that is switched on, the robot can only be moved in T1 mode (reduced velocity).

It must be possible to stop the robot at any time by activating an EMERGENCY STOP device. Operation must be limited to what is absolutely necessary. Warn all persons concerned before switching on and moving the robot.

1. The robot is operational and can be moved at jog velocity.

2. There is no hazard posed by system components or other robots.

3. The robot is secured if work is being performed directly on the robot.