KUKA Industrial Robot KR 180 R2500 extra

!Warning: Unintentional robot motions can cause injuries and damage to property. If work is carried out on an operational robot, the robot must be secured by activating the EMERGENCY STOP device. Warn all persons concerned before starting to put it back into operation.

1. Only use solvent-free, water-soluble cleaning agents.

2. Do not use flammable cleaning agents.

3. Do not use aggressive cleaning agents.

4. Do not use steam or refrigerants for cleaning.

5. Do not use high-pressure cleaners.

6. It must be ensured that no cleaning agent enters electrical or mechanical system components.

7. Personnel protection measures must be taken.

- Counterbalancing system, check pressure

!Warning: When carrying out the following work, the robot must be moved several times between the individual work steps. While work is being carried out on the robot, it must always be secured by activating the EMERGENCY STOP device.

Unintentional robot motions can cause injuries and damage to property. If work is carried out on an operational robot that is switched on, the robot can only be moved in T1 mode (reduced velocity).

It must be possible to stop the robot at any time by activating an EMERGENCY STOP device. Operation must be limited to what is absolutely necessary. Warn all persons concerned before switching on and moving the robot.

1. The robot is operational and can be moved at jog velocity.

2. There is no hazard posed by system components or other robots.

3. The robot is secured if work is being performed directly on the robot.

After maintenance and repair work, checks must be carried out to ensure the required safety level.

The valid national or regional work safety regulations must be observed for this check. The correct functioning of all safety functions must also be tested.

The purpose of maintenance and repair work is to ensure that the system is kept operational or, in the event of a fault, to return the system to an operational state.

Repair work includes troubleshooting in addition to the actual repair itself.

The following safety measures must be carried out when working on the industrial robot:

• Carry out work outside the danger zone. If work inside the danger zone is necessary, the user must define additional safety measures to ensure the safe protection of personnel.

• Switch off the industrial robot and secure it (e.g. with a padlock) to prevent it from being switched on again.

If it is necessary to carry out work with the robot controller switched on, the user must define additional safety measures to ensure the safe protection of personnel.

Warning: This procedure requires trained personnel with knowledge of the KUKA System Software and the specific industrial robot.

Systems and devices are complete and operational

Systems and devices can be operated safely

No damage detected on systems and devices

All safety circuits are functioning correctly

Enter new passwords for the user groups

Warning: Only communicate the passwords to authorized personnel.

Manipulator connected to the corresponding robot controller

Warning: Do not connect the manipulator to a different robot controller.

!Warning: If the oil change is carried out immediately after the robot has stopped operating, the oil temperature and the surface temperature are liable to be high and could result in burn injuries. Protective gloves must be worn.

!Warning: Unintentional robot motions can cause injuries and damage to property. If work is carried out on an operational robot, the robot must be secured by activating the EMERGENCY STOP device. Warn all persons concerned before starting to put it back into operation.

- The gear unit is at operating temperature.

1. Remove 4 Allen screws with conical spring washers, and take off interface A1 or cover (>>> Fig. 9-3 ).

2. Pull out the oil drain hose.

3. Place a suitable receptacle under the oil drain hose.

4. Unscrew the union nut of the oil drain hose.