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Komatsu Gasoline Engine TB45

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Komatsu Gasoline Engine TB45
Komatsu Gasoline Engine TB45

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Manual for Komatsu Gasoline Engine TB45

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Work Order Templates

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Procedures

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Parts

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Komatsu Gasoline Engine TB45

Komatsu Gasoline Engine TB45

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Maintenance Plans for Komatsu Gasoline Engine Model TB45

Integrate maintenance plans directly into your work orders in MaintainX.

1200 Hourly / 6 Monthly Air Cleaner Element Replacement

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Precautions!

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Before repairing or replacing parts, check them sufficiently according to the check procedure.

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Check the new parts similarly and replace them if necessary.

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When tightening the bolts and nuts, be sure to use torque wrenches.

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As a rule, tighten the bolts and nuts from inside to outside in the diagonal direction in 2 – 3 times.

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If the tightening order is specified, observe it.

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Replace the gaskets, packings, oil seal, and O-rings with new ones.

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Clean each part and dry it by blowing compressed air against it. In particular, take care that the oil passages and coolant passages will not be clogged.

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Take care not to damage the sliding surfaces and mating faces, and remove all dirt, lint, etc. from them. Apply sufficient oil to the sliding surface before assembling.

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200 Hourly / 1 Monthly Inspection

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Precautions! Before repairing or replacing parts, check them sufficiently according to the check procedure. Check the new parts similarly and replace them if necessary.

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Inspect tension of the engine drive belt

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Inspect Spark plug

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Inspect Damage to piping and piping joints

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Inspect Gas leakage from piping and piping joints

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Inspect Injection nozzle

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Sign off on the inspection

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2400 Hourly / 1 Yearly Engine Coolant Replacement

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Precautions!

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Before repairing or replacing parts, check them sufficiently according to the check procedure.

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Check the new parts similarly and replace them if necessary.

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When tightening the bolts and nuts, be sure to use torque wrenches.

Check mark

As a rule, tighten the bolts and nuts from inside to outside in the diagonal direction in 2 – 3 times.

Check mark

If the tightening order is specified, observe it.

Check mark

Replace the gaskets, packings, oil seal, and O-rings with new ones.

Check mark

Clean each part and dry it by blowing compressed air against it. In particular, take care that the oil passages and coolant passages will not be clogged.

Check mark

Take care not to damage the sliding surfaces and mating faces, and remove all dirt, lint, etc. from them. Apply sufficient oil to the sliding surface before assembling.

Run this procedureArrow right

Electrical System Inspection

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Check for items such as burned-out fuses and fusible links, broken wires or loose connectors, pulled-out terminals, and improper connections.

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If a fuse or a fusible link is blown out, determine the possible cause and restore it.

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Always replace it with a new fuse or fusible link of the specified capacity.

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When removing a connector, do not apply excessive force to the main body by grasping and twisting.

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Do not pull a connector off by tugging on the harness.

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For a lock-type connector, disengage its lock first, then disconnect the connector by holding the main body of the connector.

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Before connecting a connector, check terminals for bends or breakage. Connect it securely.

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For a lock-type connector, press it until its lock is securely engaged.

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When installing parts, prevent harnesses from being snagged or overextended.

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600 Hourly / 3 Monthly Inspection

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Precautions! Before repairing or replacing parts, check them sufficiently according to the check procedure. Check the new parts similarly and replace them if necessary.

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Inspect the PCV valve and hose

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Sign off on the inspection

Run this procedureArrow right

Parts for Komatsu Gasoline Engine TB45

Access the parts list for your equipment in MaintainX.

Part Name
Part Number

Seal Cutter

KV101-11100

Ring Gear Stopper

KVl101 056S0

Adapter

KV101 05630

Stopper Plate

KV101 05610

Oil Seal Drift

KV101 04900

Seal Cutter

KV101-11100

Ring Gear Stopper

KVl101 056S0

Adapter

KV101 05630

Stopper Plate

KV101 05610

Oil Seal Drift

KV101 04900

Seal Cutter

KV101-11100

Ring Gear Stopper

KVl101 056S0

Adapter

KV101 05630

Stopper Plate

KV101 05610

Oil Seal Drift

KV101 04900

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