JUNGHEINRICH Industrial Truck EFG 430

WARNING! Accident risk during battery removal and installation. Note the safety regulations governing the handling of lead-acid batteries. Wear safety shoes when removing and installing the battery.

Is the truck parked on a level surface?

Is the crane lifting gear of sufficient capacity?

Are you using only approved battery replacement devices?

Is the battery located securely in the truck's battery compartment?

CAUTION! Trapping hazard when replacing the battery. Do not reach between the battery and the chassis.

Tools and Material Required: Battery trolley with six rollers, Pallet truck with SnapFit battery holder, Charging station designed for the battery type

WARNING! Using different tyres can cause accidents. The quality of the tyres affects the operational stability and performance of the truck. The diameter of the wheels must differ by no more than 15 mm. Always replace tyres in pairs, i.e. left and right at the same time. After replacing the tyres, check that the wheel bolts/nuts are secure after 10 operating hours. Always use tyres of the same make, model and profile.

Requirements – Truck prepared for maintenance and repair work (see page 314). Tools and Material Required – Torque wrench

Torque the wheel bolts/nuts (265) crosswise with a torque wrench – torques: see page 44.

The mounting of wheels is now checked.

When using pneumatic tyres check the air pressure, for the air pressure see page 44.

Sign off on the wheel attachment check

WARNING! A faulty attachment can be hazardous

Check the attachment daily for external signs of damage or defects. Faulty attachments can cause the load to fall.

Check for any visible damage or defects on the attachment

Reported any defects immediately to your supervisor?

Tagged out and decommissioned a faulty lift truck?

Only returned the truck to service when you have identified and rectified the fault?

No welding work may be carried out without a permit from the manufacturer.

Sign off on the daily attachment inspection

WARNING!: After inserting the battery close the battery lock and then lower the pallet truck.

CAUTION! Trapping hazard when replacing the battery. Do not reach between the battery and the chassis. Wear safety shoes.

Requirements – Truck parked securely, see page 158. – Battery exposed – see page 77.

Tools and Material Required – Battery trolley with six rollers – Hand pallet truck with battery holder inserted

Move the hand pallet truck approx. 200 mm underneath the truck base so that it is central with the battery.

Raise the fork arms of the hand pallet truck until they are just under the floor plate (97).

Insert the battery connector (82) in the bracket.

The use of unsuitable hydraulic oils can cause damage

Trucks with bio hydraulic oil have a warning notice on the hydraulic reservoir: “Add hydraulic oil only”.

– Industrial truck parked on a level surface.

– Mast fully raised and lowered once.

– Truck prepared for maintenance and repair work (see page 314).