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JUNGHEINRICH

JUNGHEINRICH Industrial Truck EFG 425k

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JUNGHEINRICH Industrial Truck EFG 425k
JUNGHEINRICH Industrial Truck EFG 425k

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Manual for JUNGHEINRICH Industrial Truck EFG 425k

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Documents

Documents & Manuals

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Work Orders

Work Order Templates

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Procedures

Procedures

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Parts

Parts

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JUNGHEINRICH Industrial Truck EFG 425k

JUNGHEINRICH Industrial Truck EFG 425k

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Maintenance Plans for JUNGHEINRICH Industrial Truck Model EFG 425k

Integrate maintenance plans directly into your work orders in MaintainX.

Roof Window Cleaning

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NOTICE

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Risk of damage to the roof window

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Dry cleaning, cleaning with paper towels or cleaning with dirty or large-fibre cleaning cloths can scratch the polycarbonate roof window. The static charge caused by dry cleaning can attract more dust to the roof window. The use of unsuitable cleaning agents can also damage the roof window.

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External influences such as aggressive vapours, liquids or condensates can cause discolouration and damage the roof window.

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Only clean the roof window with a damp, soft cotton cloth.

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Use only glass cleaner with a low alcohol content or clean water without cleaning additives.

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Do not dry clean or pre-wipe the roof window.

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If necessary, rub the roof window dry using a clean, soft cotton cloth.

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Replace the roof window in the case of damage, scratched surfaces, poor visibility or discolouration.

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Battery Removal

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WARNING! Accident risk during battery removal and installation. Due to the battery weight and acid there is a risk of trapping or scalding when the battery is removed and installed.

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Note the safety regulations governing the handling of lead-acid batteries.

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Wear safety shoes when removing and installing the battery.

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Use only batteries with insulated cells and terminal connectors.

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Park the truck on a level surface to prevent the battery from sliding out.

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Make sure the crane lifting gear has sufficient capacity to replace the battery.

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Use only approved battery replacement devices (battery roller stand, replacement trolley etc.).

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Make sure the battery is located securely in the truck's battery compartment.

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CAUTION! Trapping hazard when replacing the battery. When replacing the battery do not reach between the battery and the chassis.

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Wheel Replacement

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WARNING!

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A truck tipover can cause accidents

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In order to raise the truck, use only suitable lifting gear at the points specially provided for this purpose.

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Note the weight of the truck on the data plate.

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Always use a jack with a minimum capacity of 5000 kg.

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Raise the unladen truck on a level surface.

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When raising the truck, prevent it from slipping or tipping over through suitable means (wedges, wooden blocks) with a minimum capacity of 5000 kg – see page 317.

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Ensure that the truck is in a safe position and has a good centre of gravity.

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WARNING!

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Brake Oil Change

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Warning: Brake oil can be viscous when the transmission is cold. Change the brake oil only at operational temperature and when the truck is in a horizontal position.

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Park the truck securely on a level surface –see page 158

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Place an oil pan of sufficient capacity, see page 330, underneath the oil drain plug (272).

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Remove the oil drain plug (272) with sealing ring and collect the brake oil in the oil collection container.

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Once the brake oil has been drained, screw the oil drain plug (272) with sealing ring back in and tighten.

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Torque: 20 - 30 Nm

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Unscrew the oil check plug (271) and fill with new brake oil – see page 330.

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Check the brake oil level – see page 330.

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Perform a visual inspection to check for any oil leaks that need to be removed.

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50 Hourly / 1 Weekly Industrial Truck Maintenance

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Test the brake

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Lubricate the load chains

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Lubricate the contact surfaces of the mast

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Correct the hydraulic-oil level

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Correct the fill level of the windscreen washer reservoir

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Clean heater breather filter

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Correct the tyre air pressure

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Correct the battery-acid level using demineralised water

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Test emergency disconnect switch and check for damage

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Parts for JUNGHEINRICH Industrial Truck EFG 425k

Access the parts list for your equipment in MaintainX.

Part Name
Part Number

Jungheinrich Hydraulic Oil 1 HVLP 32 1l

51132826

Jungheinrich Hydraulic Oil 1 HVLP 32 5l

51132827

Jungheinrich Hydraulic Oil 1 HVLP 32 20l

51188578

Renolin 22 HLPD 5l

51037497

Renolin 22 HLPD 20l

50429647

Jungheinrich Hydraulic Oil 1 HVLP 32 1l

51132826

Jungheinrich Hydraulic Oil 1 HVLP 32 5l

51132827

Jungheinrich Hydraulic Oil 1 HVLP 32 20l

51188578

Renolin 22 HLPD 5l

51037497

Renolin 22 HLPD 20l

50429647

Jungheinrich Hydraulic Oil 1 HVLP 32 1l

51132826

Jungheinrich Hydraulic Oil 1 HVLP 32 5l

51132827

Jungheinrich Hydraulic Oil 1 HVLP 32 20l

51188578

Renolin 22 HLPD 5l

51037497

Renolin 22 HLPD 20l

50429647

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