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JUNGHEINRICH

JUNGHEINRICH Industrial Truck EFG 425

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JUNGHEINRICH Industrial Truck EFG 425
JUNGHEINRICH Industrial Truck EFG 425

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Manual for JUNGHEINRICH Industrial Truck EFG 425

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Documents

Documents & Manuals

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Work Orders

Work Order Templates

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Procedures

Procedures

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Parts

Parts

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JUNGHEINRICH Industrial Truck EFG 425

JUNGHEINRICH Industrial Truck EFG 425

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Maintenance Plans for JUNGHEINRICH Industrial Truck Model EFG 425

Integrate maintenance plans directly into your work orders in MaintainX.

Wheel Replacement

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WARNING!

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A truck tipover can cause accidents

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In order to raise the truck, use only suitable lifting gear at the points specially provided for this purpose.

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Note the weight of the truck on the data plate.

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Always use a jack with a minimum capacity of 5000 kg.

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Raise the unladen truck on a level surface.

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When raising the truck, prevent it from slipping or tipping over through suitable means (wedges, wooden blocks) with a minimum capacity of 5000 kg – see page 317.

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Ensure that the truck is in a safe position and has a good centre of gravity.

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WARNING!

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Battery Removal

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WARNING! Accident risk during battery removal and installation. Due to the battery weight and acid there is a risk of trapping or scalding when the battery is removed and installed.

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Note the safety regulations governing the handling of lead-acid batteries.

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Wear safety shoes when removing and installing the battery.

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Use only batteries with insulated cells and terminal connectors.

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Park the truck on a level surface to prevent the battery from sliding out.

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Make sure the crane lifting gear has sufficient capacity to replace the battery.

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Use only approved battery replacement devices (battery roller stand, replacement trolley etc.).

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Make sure the battery is located securely in the truck's battery compartment.

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CAUTION! Trapping hazard when replacing the battery. When replacing the battery do not reach between the battery and the chassis.

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Hydraulic Oil Filter Replacement

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Warning: Dispose of the hydraulic oil and hydraulic oil filter and fuel in accordance with environmental regulations.

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Truck parked on a level surface

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Truck prepared for maintenance and repair work

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Floor plate removed

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Procedure

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Oil collection container placed underneath

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Sealing cap undone and removed

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Filter element removed upwards

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New filter element inserted

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Brake Oil Level Check

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WARNING! Malfunctioning brake due to incorrect consumable. Using brake fluid can cause the brake to fail. Only use authorised brake oil according to the consumables table, see page 312.

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Loosen the nuts and remove the cover (274)

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Check the brake fluid level in the brake fluid reservoir (273)

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The level in the reservoir is between the MIN and MAX markings

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If necessary, open the lid of the reservoir and top up the brake fluid

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Volume: approx. 0,1 l

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After filling, close the lid of the reservoir again and refit the cover

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Sign off on the brake oil level check

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Battery Holder SnapFit Removal

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CAUTION! Trapping hazard when replacing the battery. Do not reach between the battery and the chassis. Wear safety shoes.

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Truck parked securely

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Battery exposed

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Battery disconnected

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Tools and Material Required

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Battery trolley with six rollers available

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Pallet truck with SnapFit battery holder or hand pallet truck with SnapFit battery holder available

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Suitable crane with suitable crane cross member to lift the battery by crane available

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Charging station intended for the battery type available

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Parts for JUNGHEINRICH Industrial Truck EFG 425

Access the parts list for your equipment in MaintainX.

Part Name
Part Number

Jungheinrich Hydraulic Oil 1 HVLP 32 1l

51132826

Jungheinrich Hydraulic Oil 1 HVLP 32 5l

51132827

Jungheinrich Hydraulic Oil 1 HVLP 32 20l

51188578

Renolin 22 HLPD 5l

51037497

Renolin 22 HLPD 20l

50429647

Jungheinrich Hydraulic Oil 1 HVLP 32 1l

51132826

Jungheinrich Hydraulic Oil 1 HVLP 32 5l

51132827

Jungheinrich Hydraulic Oil 1 HVLP 32 20l

51188578

Renolin 22 HLPD 5l

51037497

Renolin 22 HLPD 20l

50429647

Jungheinrich Hydraulic Oil 1 HVLP 32 1l

51132826

Jungheinrich Hydraulic Oil 1 HVLP 32 5l

51132827

Jungheinrich Hydraulic Oil 1 HVLP 32 20l

51188578

Renolin 22 HLPD 5l

51037497

Renolin 22 HLPD 20l

50429647

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