

Turn manuals into instant answers
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Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
Access the parts list for your equipment in MaintainX.
Drive Motor
B2 Rollers
Tensioning System
+ 40 more

JUNGHEINRICH Industrial Truck EFG 425
Create an account to install this asset package.
Integrate maintenance plans directly into your work orders in MaintainX.
Wheel Replacement
WARNING!
A truck tipover can cause accidents
In order to raise the truck, use only suitable lifting gear at the points specially provided for this purpose.
Note the weight of the truck on the data plate.
Always use a jack with a minimum capacity of 5000 kg.
Raise the unladen truck on a level surface.
When raising the truck, prevent it from slipping or tipping over through suitable means (wedges, wooden blocks) with a minimum capacity of 5000 kg – see page 317.
Ensure that the truck is in a safe position and has a good centre of gravity.
WARNING!
Battery Removal
WARNING! Accident risk during battery removal and installation. Due to the battery weight and acid there is a risk of trapping or scalding when the battery is removed and installed.
Note the safety regulations governing the handling of lead-acid batteries.
Wear safety shoes when removing and installing the battery.
Use only batteries with insulated cells and terminal connectors.
Park the truck on a level surface to prevent the battery from sliding out.
Make sure the crane lifting gear has sufficient capacity to replace the battery.
Use only approved battery replacement devices (battery roller stand, replacement trolley etc.).
Make sure the battery is located securely in the truck's battery compartment.
CAUTION! Trapping hazard when replacing the battery. When replacing the battery do not reach between the battery and the chassis.
Hydraulic Oil Filter Replacement
Warning: Dispose of the hydraulic oil and hydraulic oil filter and fuel in accordance with environmental regulations.
Truck parked on a level surface
Truck prepared for maintenance and repair work
Floor plate removed
Procedure
Oil collection container placed underneath
Sealing cap undone and removed
Filter element removed upwards
New filter element inserted
Brake Oil Level Check
WARNING! Malfunctioning brake due to incorrect consumable. Using brake fluid can cause the brake to fail. Only use authorised brake oil according to the consumables table, see page 312.
Loosen the nuts and remove the cover (274)
Check the brake fluid level in the brake fluid reservoir (273)
The level in the reservoir is between the MIN and MAX markings
If necessary, open the lid of the reservoir and top up the brake fluid
Volume: approx. 0,1 l
After filling, close the lid of the reservoir again and refit the cover
Sign off on the brake oil level check
Battery Holder SnapFit Removal
CAUTION! Trapping hazard when replacing the battery. Do not reach between the battery and the chassis. Wear safety shoes.
Truck parked securely
Battery exposed
Battery disconnected
Tools and Material Required
Battery trolley with six rollers available
Pallet truck with SnapFit battery holder or hand pallet truck with SnapFit battery holder available
Suitable crane with suitable crane cross member to lift the battery by crane available
Charging station intended for the battery type available
Access the parts list for your equipment in MaintainX.
Jungheinrich Hydraulic Oil 1 HVLP 32 1l
51132826
Jungheinrich Hydraulic Oil 1 HVLP 32 5l
51132827
Jungheinrich Hydraulic Oil 1 HVLP 32 20l
51188578
Renolin 22 HLPD 5l
51037497
Renolin 22 HLPD 20l
50429647
Jungheinrich Hydraulic Oil 1 HVLP 32 1l
51132826
Jungheinrich Hydraulic Oil 1 HVLP 32 5l
51132827
Jungheinrich Hydraulic Oil 1 HVLP 32 20l
51188578
Renolin 22 HLPD 5l
51037497
Renolin 22 HLPD 20l
50429647
Jungheinrich Hydraulic Oil 1 HVLP 32 1l
51132826
Jungheinrich Hydraulic Oil 1 HVLP 32 5l
51132827
Jungheinrich Hydraulic Oil 1 HVLP 32 20l
51188578
Renolin 22 HLPD 5l
51037497
Renolin 22 HLPD 20l
50429647
MaintainX CoPilot is your expert colleague, on call 24/7, helping your team find the answers they need to keep equipment running.
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Ensure your team follows consistent procedures to minimize equipment failures and costly delays.
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