JUNGHEINRICH Industrial Truck EFG 435

WARNING!: After inserting the battery close the battery lock.

CAUTION! Trapping hazard when replacing the battery. Do not reach between the battery and the chassis. Wear safety shoes.

Battery removal and installation Requirements

External roller guided replacement device available

Warning: Brake oil can be viscous when the transmission is cold. Change the brake oil only at operational temperature and when the truck is in a horizontal position.

Park the truck securely on a level surface –see page 158

Place an oil pan of sufficient capacity, see page 330, underneath the oil drain plug (272).

Remove the oil drain plug (272) with sealing ring and collect the brake oil in the oil collection container.

Once the brake oil has been drained, screw the oil drain plug (272) with sealing ring back in and tighten.

Unscrew the oil check plug (271) and fill with new brake oil – see page 330.

Check the brake oil level – see page 330.

Perform a visual inspection to check for any oil leaks that need to be removed.

WARNING! Risk of accidents due to electrical current. Make sure the electrical system is voltage-free before starting work on it.

Park the truck securely (see page 158). Press the emergency disconnect switch.

Equipped with lithium-ion battery (o): Disconnect the truck-side control line from the connection on the battery tray or the interface converter (o) on the battery. Disconnect the battery.

Remove any rings or metal bracelets etc. before working on electrical components.

CAUTION! The use of incorrect fuses can cause fire and damage components. Use only fuses with the prescribed rated current, see page 337.

CAUTION! Component damage due to dirt and water on the electrical control unit. Clean the control-unit cover thoroughly before opening it.

Prepare the truck for maintenance and repair work (see page 314).

Remove the rear cover by undoing the mounting screws – see page 319.

Equipment with comfort charging socket (o): Disconnect connector XB334.

Cleaning tasks may only take place in the designated locations, which adhere to the stipulations of the country of use.

The cleaning interval must be adapted to the operating conditions of the truck.

Before setting off, ensure that the field of view is clear!

Risk of injury due to falling from the truck

Do not climb on the truck, there is a risk of becoming stuck, slipping and falling. Use appropriate aids to reach higher points on the truck.

Do not climb on the industrial truck.

Only use the designated step to climb onto the truck.

To reach higher or inaccessible locations, use appropriate aids, such as stepladders.

Risk of electrical-system damage

Cleaning the electronic system assemblies (controllers, sensors, motors etc.) with water can damage the electrical system.

Do not clean the electrical system with water.

Clean the electrical system with weak suction or compressed air (use a compressor with a water trap) and a non-conductive, anti-static brush.

Cleaning the electrical system assemblies

– Truck prepared for maintenance and repair work – see page 314.